2-Layer Top Extruder Air Bubble Film Machine
Engineered for high-volume production of premium cushioning materials, the 2-Layer Top Extruder Air Bubble Film Machine represents the forefront of packaging machinery technology. This advanced production line specializes in manufacturing consistent, high-quality bubble film with exceptional clarity and reliable bubble formation. Its robust twin-screw extrusion system, paired with a next-generation T-die design, ensures uniform melt distribution and stable output across a versatile range of working widths from 1250 mm to 4000 mm. This flexibility makes it an ideal solution for both standard packaging facilities and large-scale industrial operations requiring expansive protective materials. The integration of inner water cooling technology and a fully automatic winding system guarantees superior film finish, strong inter-layer bonding, and perfectly wound rolls, streamlining downstream handling, storage, and logistics for maximum operational efficiency.
Product Features
Versatile Production Width Range: Offering multiple configurations from 1250 mm to 4000 mm, this machine platform delivers exceptional flexibility. It effortlessly adapts to diverse packaging size requirements and production throughput goals, allowing manufacturers to serve a broad market with a single, scalable investment.
Advanced Extrusion and Die Technology: The core of the machine features a precision twin-screw extrusion system that enhances material mixing homogeneity and feeding stability. Coupled with the optimized newest-generation T-die, it achieves unparalleled thickness consistency and stable bubble shaping across the entire web width, ensuring product uniformity batch after batch.
Durable Two-Layer Film Structure: The dual-layer construction of the produced bubble film provides outstanding cushioning performance, enhanced tear resistance, and reliable sealing properties. This robust structure makes it perfectly suited for demanding protective wrapping, void fill, and impact absorption applications.
Eco-Friendly Material Compatibility: Designed with sustainability in mind, the machine fully supports the use of LDPE, LLDPE, PP, and 100% recycled LDPE materials. This capability significantly reduces raw material costs while supporting corporate environmental goals, without compromising on the final film’s performance or usability.
Precision Cooling and Forming System: The integrated inner water cooling mechanism is critical for stabilizing the bubble forming process. It enhances the surface finish of the film, accelerates production cycles, and maintains consistent quality during continuous, high-speed operation.
High-Speed Output with Automated Winding: Capable of production speeds between 20 to 50 meters per minute, the line maximizes output. The fully automatic winder ensures uninterrupted operation, reduces manual labor, and produces neatly wound, tight rolls that are optimized for easy transport, storage, and subsequent use on packaging lines.
Robust Industrial Power and Drive Configurations: With a power range of 80 to 150 kW and multiple driven type options—including electric, mechanical, pneumatic, and hydraulic—the machine is built for seamless integration into various industrial environments. It meets diverse plant standards and sophisticated automation requirements.
Comprehensive Global Support Network: Backed by a full spectrum of after-sales services, including dispatch of overseas engineers for on-site installation and commissioning, comprehensive operator training, remote video technical support, and prompt field maintenance and repair, ensuring long-term reliability and peace of mind.
Technical Specifications
| Machine Type | 2-Layer Top Extruder Air Bubble Film Machine (Top Extruder Type) |
| Film Structure | 2 Layer Air Bubble Film |
| Available Film Width | 1250mm / 1500mm / 1600mm / 2000mm / 2500mm / 3000mm / 3500mm / 4000mm |
| Screw Type | Twin Screw with Newest T-die Designing |
| Compatible Materials | LDPE, LLDPE, PP, 100% Recycled LDPE |
| Bubble Diameter Options | 6mm / 9mm / 10mm / 25mm / 32mm |
| Cooling Type | Inner Water Cooling |
| Line Speed / Output | 20–50 meters/min |
| Winder | Fully Automatic |
| Chiller Requirement | 20–30 HP |
| Power | 80 kW – 150 kW |
| Driven Type | Electric / Mechanical / Pneumatic / Hydraulic |
| Automation Grade | Automatic |
| After-sales Service | Overseas engineers available, field installation, commissioning & training, video technical support, field maintenance and repair |
| Warranty | 1 Year |
| Delivery Time | Within 45 Working Days |
| Trade Terms | FOB, CIF |
Application Areas
This high-performance air bubble film production line finds extensive application in creating essential protective packaging and cushioning solutions for a multitude of industries. It is particularly valuable in the beverage, food processing, chemical, medical device, machinery manufacturing, and hardware sectors. The superior bubble film it produces is expertly used for wrapping fragile items, absorbing shocks during transit, preventing surface scratches, filling voids in cartons, and ensuring the safe handling and transport of goods throughout complex supply chains, warehousing, and global logistics operations.
