- info@packmate-machinery.com
Packmate (GuangDong) Co., Ltd. introduces its Precision Sachet Packaging System, a technological cornerstone engineered for the exacting standards of the hair care and cosmetic industries. This advanced system automates the entire process of dispensing, filling, and sealing precise portions of cosmetic formulations—including serums, oils, creams, gels, and masks—into hygienic, single-use sachets. Designed to elevate brand presentation, ensure unwavering dosage accuracy, and maximize production line efficiency, this machine encapsulates Packmate’s three-decade commitment to delivering intelligent, turnkey packaging solutions. It provides a robust, reliable, and seamlessly integrable method to package a wide spectrum of product viscosities with minimal waste and optimal hygiene.
The Precision Sachet Packaging System distinguishes itself through a suite of innovative features tailored for high-performance cosmetic manufacturing.
Ultra-Precise Servo-Driven Filling Mechanism: This core system guarantees exceptional accuracy for both volumetric and piston-based filling, handling even the most challenging viscous formulations. It ensures every sachet contains the exact specified amount, which is critical for product consistency, cost control, and consumer trust.
Scalable Multi-Lane Configuration for High-Volume Output: Available in customizable single or multi-lane designs, the system dramatically increases production capacity. This enables the simultaneous packaging of multiple sachets per cycle, allowing manufacturers to efficiently meet large-volume orders and market demands.
Intuitive Touchscreen HMI with Extensive Recipe Memory: The system is controlled via a user-friendly programmable logic controller (PLC) interface. Operators can effortlessly store, recall, and manage packaging parameters for dozens of different products, facilitating rapid changeovers, reducing downtime, and minimizing human error.
Hygienic All-Stainless Steel Construction: Built with food-grade 304/316 stainless steel in all critical product contact areas, the machine meets stringent hygiene and cleanliness protocols. The smooth, polished surfaces and enclosed design simplify cleaning and maintenance, effectively preventing cross-contamination and ensuring product purity.
Versatile Sealing Technology & Film Compatibility: Equipped with robust, temperature-controlled sealing jaws, the system creates strong, hermetic, and leak-proof seals on a wide range of laminated film materials. This includes aluminum foil composites (e.g., Alu/PE) and plastic laminates (e.g., PET/AL/PE), ideal for preserving the integrity, potency, and shelf-life of sensitive cosmetic actives.
Comprehensive Safety and Diagnostic Systems: Full safety enclosures with mechanical and electrical interlock systems protect operators. An integrated self-diagnostic function continuously monitors machine performance, providing real-time alerts for any operational issues. This minimizes troubleshooting time, enhances overall equipment effectiveness (OEE), and ensures a safe working environment.
| Parameter | Specification |
|---|---|
| Machine Model | PM-PS Series (Precision Sachet) |
| Packaging Type | Single Sachet / Multi-Lane Sachet (2-8 lanes) |
| Filling Range | 0.5ml – 100ml (customizable upon request) |
| Filling Accuracy | ≤ ±1% (dependent on product viscosity) |
| Max. Packaging Speed | Up to 250 bags/min (single lane); scalable with multi-lane |
| Film Material Width | 100mm – 320mm |
| Sachet Size (L x W) | 30mm – 180mm x 40mm – 150mm |
| Sealing Type | Constant Temperature Heat Sealing |
| Power Supply | 380V / 50Hz / 3Phase (or as per local standards) |
| Air Pressure | 0.6 – 0.8 MPa |
| Machine Dimensions (LxWxH) | Approx. 1800 x 1200 x1590 mm (varies by model) |
| Control System | PLC with Color Touchscreen HMI |
| Main Construction | 304 Stainless Steel & Anodized Aluminum |
Packmate’s Precision Sachet Packaging System is ideally suited for a diverse range of applications within the beauty and personal care sector, enabling brands to offer convenient, hygienic, and precisely dosed products.
Hair Care Products: Perfect for packaging single-use portions of hair serums, nourishing oils, intensive repair creams, deep conditioning masks, scalp treatments, and leave-in conditioners.
Skincare Formulations: Excellently handles facial creams, anti-aging serums, under-eye gels, spot treatments, sheet mask essences, and exfoliating peels.
Body & Bath Products: Suitable for body lotions, shower gels, moisturizing butters, bath oils, and exfoliating scrubs in sachet format.
Cosmetic Samples & Travel Kits: The system is the optimal choice for producing high-quality, leak-proof sample sachets for promotional campaigns, magazine inserts, or travel-sized kits, ensuring a perfect first impression.
High-End Cosmetic Brands & Contract Manufacturers: Designed for brands and manufacturers that prioritize precision, efficiency, scalability, and the impeccable presentation required in the competitive cosmetic market.
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