Automated Liquid and Gel Sachet Filling System for High-Speed Packaging

Automated Liquid and Gel Sachet Filling System for High-Speed Packaging

The Automated Liquid and Gel Sachet Filling System from Packmate represents the pinnacle of modern packaging automation. Engineered for high-volume production environments, this fully integrated system is designed to handle the unique challenges of liquid and gel products with unparalleled speed, precision, and reliability. It automates the complete packaging cycle—from film unwinding and forming to precise filling, hermetic sealing, and final cutting—delivering consistent, professional, and leak-proof sachets. Ideal for demanding sectors like personal care, cosmetics, pharmaceuticals, and food, this machine is built to enhance your production line’s output, ensure stringent hygiene, and significantly reduce operational costs through minimized waste and labor.

Product Features

The system incorporates a suite of advanced technologies to deliver superior performance, operational flexibility, and ease of use.

• High-Precision Volumetric Filling: Utilizes servo-driven piston or peristaltic pumps to ensure accurate dosing for both free-flowing liquids and viscous gels, guaranteeing portion control and minimizing product giveaway.
• Advanced Anti-Foaming & Degassing Technology: Integrated systems actively prevent foam formation during the filling process, which is critical for products like shampoos and detergents, ensuring clean fills, accurate volumes, and perfect seal integrity.
• Multi-Lane, High-Speed Operation: Configurable in single or multi-lane setups to dramatically boost production capacity, capable of producing thousands of sachets per hour to meet the most demanding large-scale requirements.
• Hygienic Design with CIP/SIP Capability: Constructed with 316/304 stainless steel for all product contact parts. Supports Clean-in-Place (CIP) and Sterilize-in-Place (SIP) protocols, making it ideal for pharmaceutical, cosmetic, and food-grade applications.
• Intelligent Touchscreen HMI & PLC Control: A user-friendly graphical interface allows for easy recipe management, real-time parameter adjustment, production monitoring, and diagnostics, storing settings for quick changeovers between different products.
• Rapid Changeover & Tool-Less Adjustments: Modular design enables swift switching between different sachet sizes and formats, significantly reducing downtime and enhancing production line flexibility.
• Robust Servo-Driven Motion System: All critical movements are powered by high-performance servo motors, ensuring synchronized, precise, and energy-efficient operation with minimal mechanical wear and tear.
• Comprehensive Safety & Fault Detection: Equipped with safety guards, emergency stops, and an array of real-time sensors to detect film breaks, misfeeds, or seal defects, automatically pausing operation to prevent waste and protect the machinery.

Technical Specifications

Application Fields

This versatile automated filling system is engineered to excel across a wide spectrum of industries where precise, hygienic, and high-speed liquid and gel packaging is paramount.

• Personal Care & Cosmetics: Perfect for packaging shampoos, conditioners, shower gels, liquid soaps, hand sanitizers, facial cleansers, creams, lotions, and hair gels into single-use or sample sachets.
• Pharmaceutical & Healthcare: Ideal for dispensing sterile solutions, disinfectants, oral care liquids, medicated gels, ointments, and single-dose pharmaceuticals, meeting strict GMP and hygiene standards.
• Food & Beverage: Suitable for packaging sauces (ketchup, mayonnaise, soy sauce), dressings, edible oils, honey, syrups, liquid flavors, and beverage concentrates.
• Household & Industrial Chemicals: Efficiently packages liquid detergents, fabric softeners, dishwashing liquids, surface cleaners, lubricants, and adhesives.