Automated Multi-Lane Packaging System for Sachets and Stick Packs

Automated Multi-Lane Packaging System for Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Automated Multi-Lane Packaging System, engineered for the high-speed, precise, and reliable production of sachets and stick packs. This fully integrated, turnkey solution revolutionizes packaging lines for granular, powdered, and liquid products, dramatically enhancing output while minimizing operational costs and material waste. Designed with modularity and scalability at its core, it represents the pinnacle of intelligent automation for manufacturers in the food, pharmaceutical, nutraceutical, and chemical industries seeking to optimize efficiency and ensure superior product quality.

Product Features

Our system combines unparalleled speed with meticulous accuracy, offering a comprehensive suite of features designed for maximum productivity and reliability.

• Ultra-High Speed & Multi-Lane Architecture: The system operates on multiple independent, parallel lanes, enabling simultaneous packaging of several product streams. This design achieves remarkable production rates, significantly boosting overall capacity and output compared to traditional single-lane machines.
• Exceptional Precision & Consistency: Integrated with advanced volumetric auger fillers, micro-weight check weighers, or precision counters, the system guarantees each sachet or stick pack contains the exact, pre-set dose. This eliminates product giveaway and ensures consistent, reliable fill weight for every unit.
• Gentle & Reliable Product Handling: Engineered with custom-designed feeding systems, including vibratory bowls, elevators, and soft-touch conveyors, to transport products gently and without damage, preserving the integrity of even the most delicate granules or powders.
• Versatile Packaging Format Capability: Seamlessly produces both flat sachets and stand-up stick packs from a wide range of high-quality roll-fed laminates (e.g., PET/AL/PE, PET/PE, OPP/CPP). This versatility offers excellent barrier properties for moisture, oxygen, and light protection, extending product shelf life.
• Fully Integrated Automation: From product feeding and dosing to film forming, sealing, date/batch coding, and optional cartoning, the entire process is automated. This reduces labor dependency, enhances production hygiene, and ensures a continuous, uninterrupted workflow with minimal downtime.
• Intelligent Control & Monitoring System: Centered on a user-friendly, PLC-based HMI touchscreen interface. It allows for quick recipe changes, provides real-time production data (speed, efficiency, output count), and features comprehensive diagnostic alerts for proactive maintenance and swift troubleshooting.
• Robust & Sanitary Construction: Built with high-grade stainless steel (304 or 316 where applicable) and food-contact-safe materials. The design emphasizes easy access for cleaning, sanitation, and routine maintenance, ensuring compliance with GMP, FDA, and other stringent industry standards for equipment longevity and product safety.

Technical Specifications

Product Application Fields

This automated multi-lane packaging system is engineered for versatility and excels across a broad spectrum of industries where high-speed, accurate, and hygienic packaging of small portions is critical.

• Food & Beverage Industry: Ideal for packaging instant drink mixes (coffee, tea, cocoa), sugar, sweeteners, spices, seasoning powders, sauce packets, and powdered milk or creamers.
• Pharmaceutical & Nutraceutical Industry: Perfect for single-dose sachets and stick packs containing powders, granules, or effervescent products, such as OTC medicines, dietary supplements, vitamins, and electrolyte powders.
• Chemical & Agrochemical Industry: Suitable for packaging detergents, cleaning agents, water treatment chemicals, fertilizers, pesticides, and herbicides in precise, safe, and user-friendly doses.
• Cosmetics & Personal Care: Used for packaging facial masks, shampoo, conditioner, lotion samples, bath salts, and single-use cosmetic powders.
• Hardware & Electronics: Effective for packaging small components like screws, nuts, bolts, cable ties, and electronic parts into protective stick packs or sachets.