High-Speed Automatic Filling and Sealing Systems for Sachets and Stick Packs

High-Speed Automatic Filling and Sealing Systems for Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. introduces its premier line of High-Speed Automatic Filling and Sealing Systems, engineered to revolutionize the packaging of viscous products. These fully integrated, turnkey systems are designed for manufacturers in the food, pharmaceutical, and health sectors who demand uncompromising precision, exceptional speed, and flawless operational reliability. By automating the entire process from film unwinding to final sealed pack output, our systems eliminate manual inconsistencies, dramatically boost production throughput, and ensure perfect portion control for every single sachet and stick pack. They represent the culmination of over three decades of packaging expertise, delivering intelligent solutions that protect product integrity, minimize material waste, and provide a seamless pathway to scalable production growth.

Product Features

Our automatic filling and sealing systems are distinguished by a suite of advanced features that guarantee superior performance, operational flexibility, and unwavering quality control.

• Ultra-Precise, High-Speed Filling: Equipped with advanced servo-driven piston fillers or precision pump systems, these lines deliver exceptional volumetric accuracy and consistency, even for challenging viscous products like creams, gels, and pastes, ensuring every unit contains the exact specified dose.
• Dual-Format Versatility: A single, integrated system seamlessly produces both sachets and stick packs (flat or stand-up), offering manufacturers maximum flexibility to meet diverse market and product demands without the need for separate, dedicated machinery.
• Intelligent Touch-Screen Control: The entire system is managed through a user-friendly, PLC-based Human-Machine Interface (HMI). This allows for effortless recipe management, real-time monitoring of all production parameters, and rapid changeovers between different products and pack sizes, maximizing uptime.
• Robust Hermetic Sealing: Featuring precision-engineered thermal sealing jaws, the system ensures strong, hermetic, and leak-proof seals on all four sides of the pack. This is critical for preserving product freshness, preventing contamination, and significantly extending shelf life.
• Integrated Quality Assurance Systems: Built-in detection systems for no-bag/no-fill and optional metal detection automatically identify and reject any faulty or non-conforming packs, maintaining the highest standards of quality control and end-product safety.
• Modular & Scalable Design: Constructed with a future-proof modular architecture, the core line can be easily expanded or reconfigured with additional downstream units like cartoners or case packers to create a complete end-to-end packaging solution as your production needs evolve.

Technical Specifications

The following table outlines the key technical parameters of our High-Speed Automatic Filling and Sealing Systems.

Product Application Fields

These high-performance systems are ideally suited for a wide range of industries where precise, hygienic, and efficient packaging of semi-solid and viscous products is paramount.

• Food & Beverage: Ideal for packaging condiments (ketchup, mayonnaise, mustard), sauces, dressings, dairy products (yogurt, cream cheese), drink concentrates, and nutritional supplements in convenient single-serve portions.
• Pharmaceutical & Nutraceutical: Perfect for dosing and sealing medicated ointments, gels, creams, oral pastes, and powdered or liquid supplements, ensuring accurate dosage and excellent barrier protection.
• Cosmetics & Personal Care: Excellently suited for packaging face creams, lotions, serums, hair gels, masks, and travel-sized portions of various cosmetic products, offering premium presentation and product preservation.
• Chemical & Industrial: Applicable for packaging lubricants, adhesives, sealants, samples, and other industrial compounds that require precise, mess-free, and protected single-use portions.