High-Speed Multi-Lane Automated Packaging Line for Coffee Sachets and Stick Packs

Our high-speed multi-lane automated packaging line is engineered for efficient coffee sachet and stick pack production. It multiplies output significantly while ensuring accurate dosing and airtight sealing to preserve freshness. Designed for easy operation, minimal maintenance, and continuous 24/7 use, this robust system is ideal for businesses looking to scale up reliably and cost-effectively.

Product Details

High-Speed Multi-Lane Automated Packaging Line for Coffee Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. introduces its premier High-Speed Multi-Lane Automated Packaging Line, engineered specifically for the high-volume production of instant coffee sachets and stick packs. This fully integrated, turnkey system represents the pinnacle of packaging automation, combining over three decades of engineering expertise with cutting-edge technology. Designed as a complete solution from product infeed to final output, it addresses the core challenges of modern coffee production: maximizing throughput, guaranteeing precision, and ensuring absolute product freshness. Built for relentless 24/7 operation in demanding environments, this line is the definitive choice for manufacturers seeking to scale their operations efficiently, reduce operational costs, and maintain uncompromising quality standards across every single package.

Product Features

This packaging line distinguishes itself through a suite of advanced features designed for peak performance, operational flexibility, and long-term reliability.

  • Multi-Lane High-Speed Production: Engineered with a multi-lane design, this system performs simultaneous packaging operations, dramatically boosting output—capable of increasing production rates by up to 300% compared to single-lane machines—while optimizing factory floor space.
  • Fully Automated Turnkey Operation: The entire process, from bulk product feeding and precision dosing to film forming, sealing, cutting, and batch counting, is fully automated. This seamless integration minimizes manual labor, drastically reduces human error, and ensures a consistent, uninterrupted workflow.
  • Exceptional Dosing Accuracy: Incorporates advanced auger filler technology synchronized with high-precision load cells. This guarantees consistent and accurate fill weights for every sachet and stick pack, ensuring product compliance, reducing giveaway, and maintaining uniform quality.
  • Dual-Format Versatility: Effortlessly produces both compact, three-side-sealed sachets and elongated, four-side-sealed stick packs. This flexibility allows manufacturers to quickly adapt to varying market demands and product presentations without major line reconfiguration.
  • Premium Material Compatibility: Designed to run efficiently with a wide array of high-barrier laminated roll films, including structures like PET/AL/PE and PET/PE. This ensures robust, airtight seals that are critical for preserving the aroma, flavor, and extended shelf life of instant coffee and other sensitive powders.
  • Intelligent Control & Monitoring: Centered on a user-friendly PLC-based HMI touchscreen interface. It allows for intuitive operation, easy recipe management for different products, real-time production monitoring, diagnostic alerts, and swift changeovers between production runs.
  • Hygienic & Durable Construction: Critical product contact areas are constructed from food-grade SUS304 stainless steel. This design prioritizes hygiene, facilitates easy cleaning and maintenance, and ensures exceptional durability and corrosion resistance for long-term reliability.
  • Integrated Quality Assurance: The line is engineered to seamlessly integrate optional quality control modules, such as automated vision inspection systems and metal detectors. This provides an additional layer of security to ensure every package leaving the line meets the highest standards of integrity and safety.

Technical Specifications

The following table details the core technical parameters of the High-Speed Multi-Lane Automated Packaging Line.

Parameter Specification
Product Type Instant Coffee Powder, Fine Powders (e.g., milk powder, cocoa, protein), Granules (e.g., sugar, sweetener)
Packaging Style 3-Side Sealed Sachets, 4-Side Sealed Stick Packs
Production Speed (Max) Up to 1200 packs per minute (dependent on material, lane count, and pack size)
Number of Lanes Configurable multi-lane design (e.g., 4-lane, 6-lane, 8-lane standard options)
Bag Size Range (W x L) Sachets: (30-120)mm x (40-180)mm; Stick Packs: (20-80)mm x (70-250)mm
Filling Range 1 gram to 50 grams per pack (subject to product density)
Dosing Accuracy ±1% to ±1.5% (dependent on product characteristics)
Film Material Laminated roll stock: PET/PE, PET/AL/PE, OPP/CPP, MAT-PET/PE, etc.
Film Roll Maximum Width Up to 420mm
Sealing Type Continuous band heat sealing
Control System PLC with Color Touchscreen HMI
Power Supply Customizable per regional standards (e.g., 380V/3Phase/50Hz or 220V/1Phase)
Main Construction Material SUS304 Stainless Steel & Anodized Aluminum Alloy
Compressed Air Requirement 0.6-0.8 MPa, Clean and Dry
Machine Dimensions (LxWxH) Approx. 5000mm x 1800mm x 2200mm (varies with configuration)

Product Application Fields

This versatile and high-performance automated packaging line is ideally suited for a broad spectrum of industries that require precise, high-speed, and hygienic packaging of dry, free-flowing products.

  • Instant Coffee & Beverage Industry: The primary application for packaging various types of instant coffee, coffee mixes, tea powders, creamers, and soluble beverage powders into single-serve sachets and stick packs.
  • Food & Dairy Sector: Perfect for packaging milk powder, cocoa powder, protein powder, soup mixes, gravy granules, spices, seasoning powders, and dessert mixes.
  • Nutritional & Pharmaceutical Products: Suitable for packaging dietary supplements, vitamin powders, electrolyte mixes, and other fine powdered nutraceuticals where accurate dosing and contamination control are paramount.
  • Sweetener & Sugar Industry: Efficiently packages granulated sugar, artificial sweeteners, and other crystalline products into precise portion-controlled packs.
  • General Fast-Moving Consumer Goods (FMCG): Applicable for a wide range of granular and powdered products requiring efficient, reliable, and attractive single-serve or sample packaging.

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