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Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automated 20kg Bagging System, a complete production line engineered for high-volume, precision packaging of granular and powdered materials. This turnkey solution embodies over three decades of packaging expertise, integrating robust automation with intelligent control to deliver unparalleled efficiency and reliability. Designed for the most demanding industrial environments, the system seamlessly manages the entire process from bag feeding to final conveyance, ensuring consistent weight accuracy, superior bag integrity, and a significant reduction in operational labor and waste. It represents the optimal investment for businesses aiming to scale production, enhance product consistency, and achieve a rapid return on investment through streamlined, automated operations.
This automated bagging line is distinguished by its durable construction and intelligent design, built for continuous, high-performance operation while maintaining the highest standards of hygiene and control.
End-to-End Automation
The system orchestrates a fully automated workflow, including automatic bag feeding, vacuum-assisted opening, high-speed weighing, precise filling, and secure sealing. This minimizes manual handling, boosts throughput, and ensures a consistently hygienic packaging process.
Precision Weighing & Filling
Equipped with advanced multi-head weighers or gross/net weigh fillers, the line guarantees exceptional filling accuracy within tight tolerances. This precision is critical for cost control, regulatory compliance, and maintaining uniform product quality in every bag.
Robust Bag Handling & Conveyance
A reliable bag magazine, precision bag holder, and synchronized conveyor system smoothly handle 20kg valve sacks and open-mouth bags. This robust design minimizes bag jams, tears, and unplanned downtime, ensuring a smooth material flow.
Intelligent Centralized Control
Operation is managed through a centralized PLC with a user-friendly color HMI touchscreen. This allows for easy recipe management, real-time monitoring of production KPIs, instant diagnostics, and quick parameter adjustments for different products, maximizing operational flexibility.
Hygienic, Dust-Controlled Design
Critical filling points are equipped with integrated dust collection ports and sealed enclosures. This design maintains a clean production environment, protects sensitive products from contamination, and safeguards operator safety, making it ideal for food, chemical, and pharmaceutical applications.
Modular & Future-Proof Architecture
The system’s modular design allows for easy customization and scalability. It can be seamlessly integrated with or upgraded to include additional modules such as checkweighers, metal detectors, inkjet coders, and robotic palletizers to meet evolving production needs.
Industrial-Grade Durability
Manufactured in our 20,000㎡ facility using high-grade stainless steel and premium industrial components, the system is built for long-term reliability and corrosion resistance, ensuring sustained performance even in challenging operating conditions.
| Parameter | Specification |
|---|---|
| Product Type | Granules, Powders, Fine Powders |
| Bag Weight Capacity | Standard: Up to 20kg / 25kg / 50lbs (Customizable) |
| Bag Type | Valve Bags, Open-Mouth Bags, PE/PP Woven Sacks |
| Filling Accuracy | ±0.1% to ±0.2% (Dependent on product characteristics) |
| Speed (Bags/Hour) | Up to 600 bags/hour (Depending on bag size & product) |
| Weighing System | Multi-head Weigher / Gross Net Weigh Filler |
| Control System | PLC with Color Touchscreen HMI |
| Power Supply | Customizable to regional standards (e.g., 380V/50Hz, 460V/60Hz) |
| Construction Material | Contact Parts: 304 Stainless Steel; Frame: Carbon Steel with protective coating |
| Dust Control | Integrated dust collection ports at critical filling stations |
This versatile automated bagging system is engineered to serve a wide range of industries that require reliable, high-speed packaging of dry bulk materials into 20kg bags.
Food & Beverage Industry
Ideal for packaging ingredients such as flour, sugar, salt, starch, milk powder, spices, and grain products. The hygienic, dust-free design is essential for maintaining food safety and quality standards.
Chemical & Fertilizer Industry
Perfect for handling polymers, compound fertilizers, resins, pigments, and industrial powders. The system’s robust construction and sealed design safely manage various chemical properties.
Pharmaceutical & Healthcare
Suited for packaging powdered active pharmaceutical ingredients (APIs), excipients, and nutritional supplements where precision dosing and contamination control are paramount.
Building Materials
Efficiently packages cement, gypsum, mortar mix, sand, and other construction aggregates, providing durable and reliable handling for coarse materials.
Agricultural & Feed
Excellent for bagging animal feed, premixes, seeds, and agricultural powders, ensuring accurate weight and secure bags for storage and transport.
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