High-Velocity Sterile Wipe Sachet and Stick Pack Production System

High-Velocity Sterile Wipe Sachet and Stick Pack Production System

Packmate (GuangDong) Co., Ltd. introduces its premier High-Velocity Sterile Wipe Sachet and Stick Pack Production System, a definitive solution engineered for the exacting demands of medical and pharmaceutical packaging. This state-of-the-art system is specifically designed for the high-volume, precision packaging of pre-moistened sterile wipes, disinfectant towelettes, alcohol pads, and other critical single-use medical wipes. It embodies over three decades of engineering excellence, offering manufacturers a complete, turnkey production line that seamlessly integrates ultra-high-speed operation with uncompromising standards for hygiene, accuracy, and reliability. Manufactured in our advanced 20,000㎡ facility, this system is the cornerstone of our commitment to delivering innovative and dependable intelligent packaging technology to a global clientele.

Product Features

The High-Velocity Sterile Wipe Production System integrates a suite of proprietary technologies to deliver unmatched performance, operational efficiency, and product integrity for medical-grade applications.

• Ultra-High-Speed Precision Operation: Engineered for maximum throughput, the system achieves exceptional output rates for both sachet and stick pack formats, dramatically increasing production capacity while reducing operational costs per unit.
• Medical-Grade Hygienic Construction: Built with 316L stainless steel contact surfaces and featuring a fully enclosed, smooth-body design to minimize particle generation. The architecture facilitates rapid and thorough cleaning and sterilization, ensuring compliance with stringent GMP, FDA, and ISO 13485 standards.
• Advanced Servo-Driven Folding & Insertion: A precision servo mechanism meticulously folds and places individual wipes into the packaging web with flawless accuracy. This eliminates misfeeds, jams, and ensures perfect product presentation in every pack.
• Intelligent Volumetric Liquid Dosing System: Integrated with a high-accuracy, sanitary peristaltic or piston pumping system to apply precise, consistent amounts of solution, disinfectant, or lotion onto each wipe. This guarantees uniform moisture content and superior product quality batch after batch.
• Robust Hermetic Sealing Technology: Utilizes advanced thermal sealing jaws with precise multi-zone temperature and pressure control. This creates strong, hermetic, and tamper-evident seals that are crucial for maintaining product sterility, efficacy, and extending shelf life.
• Centralized Intelligent HMI Control: A user-friendly, multi-language touch-screen PLC interface allows for intuitive parameter setup, recipe storage, real-time production monitoring, and comprehensive diagnostics. This enables predictive maintenance and minimizes unplanned downtime.
• Rapid, Tool-Free Changeover: Designed for exceptional flexibility with quick-change tooling and pre-set recipes for different pack sizes and formats. Switch between sachet and stick pack production in minutes, maximizing line agility for multi-product manufacturing runs.
• Integrated Vision Inspection System (Optional): An optional high-resolution camera system provides 100% inline inspection for seal integrity, print registration, fill level, and foreign object detection, ensuring only perfect packages proceed downstream.

Technical Specifications

Product Application Fields

The High-Velocity Sterile Wipe Production System is an indispensable asset across industries where hygiene, precision, and high-volume output are non-negotiable.

• Pharmaceutical & Medical Device Manufacturing: For packaging sterile alcohol prep pads, antiseptic wipes, benzalkonium chloride wipes, and povidone-iodine swabs used in injection preparation, surgical site disinfection, and general clinical antisepsis.
• Healthcare & Infection Control: Ideal for producing disinfectant wipes for surface cleaning in hospitals, clinics, and laboratories, as well as patient hygiene wipes and personal cleansing cloths.
• Consumer Healthcare & OTC Products: Suitable for manufacturing medicated wipes (e.g., acne treatment, anti-itch), lens cleaning wipes, first-aid antiseptic towelettes, and personal care wipes sold in retail and pharmacy channels.
• Professional & Industrial Cleaning: For high-output production of industrial-grade disinfectant and cleaning wipes used in food service, hospitality, janitorial services, and cleanroom environments.
• Cosmetics & Personal Care: Can be adapted for packaging facial cleansing wipes, makeup remover pads, nail polish remover wipes, and other pre-moistened cosmetic applications requiring precise liquid dosing.