Automated Powder Packaging System for Bulk Sachets and Stick Pack Portions

Automated Powder Packaging System for Bulk Sachets and Stick Pack Portions

Packmate (GuangDong) Co., Ltd. introduces its advanced Automated Powder Packaging System, engineered for high-volume production of bulk sachets and single-dose stick packs. This comprehensive, turnkey line is designed to meet the rigorous demands of industries requiring precise, hygienic, and efficient packaging of free-flowing and non-free-flowing powders. By integrating state-of-the-art filling, sealing, and automation technologies, the system ensures optimal product protection, minimizes waste, and maximizes production throughput for a superior return on investment.

Product Features

This automated packaging line combines robust engineering with intelligent control to deliver exceptional performance, reliability, and flexibility for a wide range of powder products.

• Dual-Format Packaging Flexibility: Seamlessly switch between producing high-volume bulk sachets and convenient, portion-controlled stick packs on a single, integrated line to cater to diverse market needs.
• High-Speed, Multi-Lane Output: The system features a multi-lane stick pack module capable of producing several thousand units per hour, paired with a high-capacity sachet machine, ensuring scalable production to meet peak demand.
• Precision Auger Filling Technology: Equipped with advanced stainless steel auger fillers, the system guarantees highly accurate dosing for both small stick packs and larger sachets, eliminating product giveaway and ensuring consistent portion control.
• Integrated Nitrogen Flushing System: A complete nitrogen gas flushing and deaeration unit is incorporated to displace oxygen from the package headspace. This critical feature preserves product freshness, prevents oxidation, and significantly extends shelf life for sensitive powders.
• Servo-Driven Film Control & Hermetic Sealing: Utilizing precise servo motors for film feeding, the system ensures perfect package formation and creates strong, airtight seals on all four sides. This robust sealing prevents leakage and safeguards contents from moisture and contaminants.
• Hygienic & Durable Construction: All product contact parts are manufactured from food-grade 304 or 316 stainless steel. The design prioritizes easy cleaning, quick maintenance, and full compliance with stringent industry hygiene standards.
• Centralized PLC Control with User-Friendly HMI: The entire line is managed by an intelligent Programmable Logic Controller (PLC) and a graphical Human-Machine Interface (HMI) touchscreen. Operators can easily set parameters, monitor real-time performance, diagnose issues, and generate production reports for optimal efficiency.
• Modular & Scalable Design: Built on a modular platform, the line can be easily configured and expanded with additional modules such as automatic cartoning, case packing, or checkweighing systems to create a complete end-to-end packaging solution.

Technical Specifications

Product Application Fields

This versatile Automated Powder Packaging System is ideally suited for industries that require reliable, high-speed, and hygienic packaging of powdered products into both bulk and unit-dose formats.

• Animal Feed & Nutrition: Perfect for milk replacers, vitamin premixes, medicated feed additives, and nutritional supplements requiring precise dosing and oxygen barrier protection.
• Food & Beverage: Ideal for packaging instant drink mixes, soup powders, spices, baking ingredients, coffee creamers, and nutritional supplements into single-serve stick packs or family-sized sachets.
• Pharmaceutical & Healthcare: Suitable for over-the-counter (OTC) powdered medications, electrolyte replacements, nutritional formula bases, and herbal extracts where dosage accuracy and contamination control are paramount.
• Chemical & Industrial: Effective for packaging detergents, cleaning agents, water treatment chemicals, and various industrial powders that demand accurate measurement and secure, leak-proof packaging.