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Packmate (GuangDong) Co., Ltd. presents its state-of-the-art High-Speed Whitening Mask Packaging Line, a fully integrated automation solution engineered for the precision manufacturing of premium skincare products. Designed specifically for the demanding cosmetics industry, this line excels in packaging viscous whitening mask formulas—including serums, gels, and creams—into both single-dose sachets and modern stick packs. It embodies a turnkey approach, merging robust engineering with intelligent software to deliver a seamless production workflow from film unwinding to finished pack discharge. This line is the cornerstone for brands aiming to scale their production, ensuring every unit meets the highest standards of hygiene, accuracy, and visual appeal, thereby safeguarding product efficacy and brand reputation from factory to consumer.
This packaging line is engineered for peak performance, integrating features that address the core needs of modern cosmetic manufacturing: speed, precision, flexibility, and uncompromising quality control.
Unmatched Speed & Precision Filling: The heart of the system features advanced servo-driven filling technology, ensuring accurate, non-drip dispensing of even the most viscous mask formulations. This guarantees consistent fill volume and weight across every single sachet and stick pack, eliminating product giveaway and maintaining formula integrity.
Dual-Format Versatility: The line offers remarkable flexibility, capable of quick changeovers between single-lane or high-speed multi-lane sachet production and sleek stick pack formats. This adaptability allows manufacturers to efficiently manage diverse product SKUs and respond swiftly to evolving market trends.
Intelligent Automation & Control: A centralized PLC system, managed via a user-friendly HMI touchscreen interface, provides complete command over the production process. Operators can manage recipes, monitor real-time performance data, and execute quick changeovers, dramatically reducing downtime and enhancing overall equipment effectiveness (OEE).
Enhanced Product Preservation: To protect the sensitive active ingredients in whitening masks, the line is equipped with an optional nitrogen flushing system. This creates an oxygen-free environment during the sealing process, effectively preventing oxidation and significantly extending the product’s shelf life.
Hygienic & Compliant Design: Constructed with high-grade stainless steel (SS304/316) at all product contact points, the line adheres to stringent GMP guidelines. Its sanitary, open-frame design facilitates easy, thorough cleaning and maintenance, ensuring compliance with global cosmetic industry regulations.
Integrated Quality Assurance: Quality is built directly into the process. The line can integrate in-line checkweighers and metal detectors to provide 100% inspection, ensuring each pack meets precise weight tolerances and is free from metallic contaminants, delivering flawless, salon-quality products every time.
The following table details the core technical parameters of the High-Speed Whitening Mask Packaging Line.
| Parameter | Specification |
|---|---|
| Packaging Formats | Sachet Packs, Stick Packs |
| Max. Production Speed | Up to 300 packs per minute (model & format dependent) |
| Filling Volume Range | 1ml – 50ml per pack |
| Filling Accuracy | ±0.5% – ±1% |
| Suitable Film Materials | High-barrier laminated films (e.g., AL/PE, PET/AL/PE) |
| Power Requirements | 380V / 50Hz / 3Phase (Customizable to local standards) |
| Required Air Pressure | 0.6 – 0.8 MPa |
| Approximate Dimensions (LxWxH) | ~5000 x 1500 x 1800 mm (Varies by configuration) |
This automated packaging line is ideally suited for a wide spectrum of businesses within the beauty and personal care industry that require reliable, high-volume packaging of liquid and semi-solid products. Its primary application is in the production of facial mask products, including whitening masks, hydrating masks, anti-aging serums, and specialty treatment gels. It is perfectly aligned for cosmetics contract manufacturers and brand owners looking to scale production, enhance operational efficiency, and ensure consistent, high-quality output. Furthermore, the technology is equally applicable for packaging premium skincare samples, pharmaceutical topical gels, and high-value hair care treatments in unit-dose formats, making it a versatile asset for companies prioritizing precision, hygiene, and brand presentation.
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