Automated Sachet and Stick Pack Line for Sterile Wound Care Packaging

Automated Sachet and Stick Pack Line for Sterile Wound Care Packaging

Packmate (GuangDong) Co., Ltd. presents a state-of-the-art, fully integrated packaging solution engineered specifically for the sterile and sensitive demands of the wound care industry. Our Automated Sachet and Stick Pack Line is designed to handle medical-grade powders, gels, creams, and granules with uncompromising precision and hygiene. As a leader with over three decades of experience in intelligent, turnkey packaging solutions, we deliver production lines that guarantee product integrity, operational efficiency, and compliance with stringent pharmaceutical standards. This system provides a complete, automated workflow from material feeding and precise dosing to final sealing and output, making it the ideal choice for manufacturers of advanced wound dressings, antiseptic powders, hydrogel applications, and other critical medical supplies.

Product Features

Our packaging line integrates cutting-edge technology to meet the highest benchmarks of the medical sector. The system is constructed with a focus on aseptic integrity and contamination control, featuring a hygienic design with easy-clean surfaces and components compatible with cleanroom environments.

• Complete Aseptic Design: Constructed with 316L stainless steel and smooth surfaces to prevent bacterial harborage, suitable for ISO Class 7/8 cleanrooms.
• Ultra-Precise Dosing Technology: Utilizes servo piston fillers or auger fillers with weight check systems for volumetric or gravimetric filling of challenging medical formulations.
• Advanced Sealing & Integrity: Employs robust thermal sealing systems with constant temperature control to ensure perfect, hermetic seals that maintain sterility and extend shelf-life.
• Intelligent Vision Inspection: Integrated camera systems perform 100% inspection for seal quality, print registration, date/batch coding, and fill level verification.
• Flexible Format Changeover: Quick-change parts and recipe management on the HMI allow for rapid switching between sachet and stick pack formats, minimizing production changeover time.
• High-Speed, Reliable Operation: Multi-lane configurations maximize throughput while minimizing downtime, supported by a user-friendly HMI for seamless monitoring and control.
• Integrated Traceability: Systems for automatic printing and verification of lot numbers, expiry dates, and barcodes (e.g., QR codes, Data Matrix) for full supply chain traceability.

Technical Specifications

The following table outlines the core technical parameters of the Automated Sachet and Stick Pack Line.

Application Fields

This automated line is specifically engineered for the high-stakes environment of medical and wound care manufacturing, ensuring sterile, reliable, and consistent packaging for a wide range of critical products.

• Advanced Wound Dressings: Packaging of hydrogel sheets, alginate fibers, and foam dressing components in sterile unit-dose sachets.
• Antiseptic & Medicated Powders: Precise dosing of antibiotic powders, iodine-based antiseptics, and absorbent hemostatic agents into stick packs or sachets.
• Topical Gels & Ointments: Aseptic filling of lidocaine gels, silver sulfadiazine creams, and other topical applications in single-use formats.
• Surgical & First-Aid Supplies: Packaging sterile saline solution sachets, lubricating gels, and skin preparation wipes.
• Burn Care Products: Handling specialized formulations like hydrogel burn dressings and antimicrobial creams requiring absolute barrier protection.
• Diagnostic & Sampling Kits: Packaging sterile swabs, reagents, or buffer solutions in companion sachets for diagnostic test kits.