Automated Sachet and Stick Pack Systems for Sterile Medical Supply Packaging

Automated Sachet and Stick Pack Systems for Sterile Medical Supply Packaging

In the highly regulated and critical world of medical device and pharmaceutical manufacturing, the integrity of primary packaging is paramount. Packmate (GuangDong) Co., Ltd. introduces its state-of-the-art Automated Sachet and Stick Pack Systems, engineered specifically to meet the uncompromising demands for sterility, precision, and efficiency in disposable medical supply packaging. These fully automated, turnkey packaging lines provide a robust and reliable solution for manufacturers of single-use medical products, ensuring every unit dose—from antiseptic powders and lubricating gels to saline solutions and medicated wipes—is hermetically sealed with absolute accuracy and in a controlled environment. Built on decades of packaging innovation, our systems are designed to streamline your production, enhance product safety, and ensure strict compliance with international regulatory standards such as ISO 13485 and cGMP.

Product Features

Our Automated Sachet and Stick Pack Systems integrate advanced engineering with intelligent technology to deliver unparalleled performance in medical-grade packaging. The core features include:

• High-Speed, Multi-Lane Production: Engineered for scalable output, our systems feature multi-lane configurations capable of producing up to 1200 packs per minute, maximizing throughput for high-volume medical supply manufacturing without compromising on precision or sterility.
• Aseptic Design & Cleanroom Compatibility: Designed with contamination control as the top priority. The systems utilize stainless-steel contact surfaces, integrated Clean-in-Place (CIP) and Sterilize-in-Place (SIP) options, and are fully compatible with HEPA-filtered environments to maintain an ISO Class 5-8 cleanroom standard.
• Ultra-Precise, Servo-Driven Dosing: Equipped with servo-controlled auger fillers for powders, piston pumps for viscous liquids, or peristaltic pumps for sensitive fluids, guaranteeing filling accuracy within ±0.5% to ±1.0%. This ensures every sachet or stick pack contains the exact, critical dose required for medical applications.
• Comprehensive In-Line Quality Assurance: The system incorporates intelligent vision inspection systems, high-precision checkweighers, and sensitive metal detectors. Any pack that is under/overweight, improperly sealed, or contains foreign particulates is automatically rejected, ensuring 100% quality assurance for every unit leaving the production line.
• Intuitive HMI & Centralized PLC Control: A user-friendly, centralized touch-screen interface allows for easy recipe management, real-time monitoring of all operational parameters, and rapid changeovers between different product formats and packaging materials, minimizing downtime and operator training requirements.
• Flexible Material Handling for Barrier Protection: Capable of processing a wide range of medical-grade laminated films, including structures like PET/AL/PE, Paper/AL/PE, and NY/PE. The systems deliver consistently strong, hermetic seals to ensure optimal barrier protection against moisture, oxygen, and contamination, significantly extending product shelf life.

Technical Specifications

Application Fields

Packmate’s Automated Sachet and Stick Pack Systems are ideally suited for the sterile, unit-dose packaging of a vast array of disposable medical and pharmaceutical products. Key application areas include:

• Single-Dose Pharmaceuticals: Packaging of oral powders, effervescent granules, and liquid medications in precise, patient-ready stick packs or sachets.
• Surgical & Wound Care: Sealing antiseptic powders, iodine swab solutions, saline sachets for irrigation, and lubricating gels for medical devices.
• Diagnostic & Laboratory Reagents: Precise packaging of dry powder reagents, buffer salts, and liquid assay components in moisture-proof stick packs.
• Medical Device Kits: Packaging components like skin prep pads, adhesive removers, or sterility maintenance wipes included in procedure trays and kits.
• Nutraceuticals for Healthcare: Unit-dose packaging of sterile probiotic powders, electrolyte mixes, and other nutritional supplements for clinical use.