Automated Granule and Powder Packaging System for Stick Packs and Sachets

Automated Granule and Powder Packaging System for Stick Packs and Sachets

Packmate (GuangDong) Co., Ltd. presents its advanced Automated Granule and Powder Packaging System, a high-performance solution engineered for the efficient and precise packaging of dry, flowable products into stick packs and sachets. As a seasoned manufacturer with decades of expertise, Packmate designs this system to address the core challenges of modern production: maintaining product integrity, achieving exceptional speed, and ensuring operational simplicity. This machine is the cornerstone for businesses in the health supplement, pharmaceutical, food, and nutraceutical sectors seeking to enhance their packaging line’s reliability and output.

Product Features

This packaging system is built with a focus on precision, flexibility, and durability, incorporating features that deliver consistent, high-quality results.

Precision Dosing with Servo Technology

The heart of the system is its servo-driven auger filling mechanism. This ensures highly accurate and repeatable dosing of granules and powders, from minute quantities to larger fills. The result is minimal product giveaway and strict adherence to portion control specifications, which is critical for costly ingredients like probiotics and active pharmaceutical components.

Versatile Multi-Format Packaging

• Easily produces both single-lane and high-speed multi-lane stick packs (typically 3 to 5 lanes).
• Quickly adaptable to produce standard sachet formats.
• Allows for rapid changeovers between different pack styles and sizes, enabling manufacturers to respond swiftly to diverse market needs.

Robust and Reliable Sealing

An advanced heat sealing system with precise temperature control guarantees strong, airtight, and tamper-evident seals on a wide range of laminated film materials. This technology is paramount for preserving product freshness, preventing contamination, and extending shelf life by protecting contents from moisture and oxygen.

Intuitive Operation and Control

The system is managed through a user-friendly PLC-based Human-Machine Interface (HMI) touchscreen. Operators can effortlessly set parameters, store recipes for different products, monitor production in real-time, and receive diagnostic alerts. This intelligent control minimizes setup time, reduces operator error, and simplifies maintenance.

Hygienic and Compliant Construction

Built with hygiene as a priority, all product contact parts are constructed from food-grade stainless steel (304/316). The machine’s framework features smooth, crevice-free surfaces for easy and thorough cleaning, ensuring compliance with GMP standards essential for pharmaceutical and food-grade packaging environments.

Optional Integrated Quality Assurance

An optional high-resolution vision inspection system can be integrated for inline quality control. This system automatically checks for correct fill levels, verifies seal integrity, and inspects print registration, ensuring every single pack meets the highest quality standards before leaving the production line.

Technical Specifications

Product Application Fields

The Packmate Automated Granule and Powder Packaging System is ideally suited for a wide array of industries where precise, hygienic, and efficient packaging is non-negotiable.

Health Supplements & Nutraceuticals: Perfect for packaging single-dose servings of powdered vitamins, mineral blends, protein powders, herbal extracts, and especially sensitive probiotic formulations. The airtight sealing preserves potency and freshness.

Pharmaceuticals: Used for packaging powdered medications, oral rehydration salts, and other granular pharmaceutical products where accurate dosing and contamination-free packaging are critical for patient safety.

Food & Beverage: Excellent for packaging instant drink mixes (coffee, tea, cocoa), soup powders, spices, baking ingredients, and sugar/sweetener sachets for food service.

Agrochemicals & Chemicals: Suitable for packaging small quantities of granular fertilizers, plant growth stimulants, or water-treatment powders in convenient, pre-measured doses.

Packmate provides a complete turnkey solution, from the core packaging machine to full production line integration, backed by comprehensive support and the reliability of a manufacturer with over 30 years of industry experience.