High-Speed Multi-Lane Sachet Filling Machine for Freeze-Dried Granules

High-Speed Multi-Lane Sachet Filling Machine for Freeze-Dried Granules

Packmate (GuangDong) Co., Ltd. introduces its premier High-Speed Multi-Lane Sachet Filling Machine, engineered specifically for the demanding requirements of freeze-dried granule packaging. This state-of-the-art system represents the pinnacle of automated packaging technology, combining blistering production speeds with unparalleled precision to handle delicate products like freeze-dried chicken, fruits, vegetables, and coffee granules. Designed for manufacturers aiming to scale their operations, this machine ensures every sachet delivers maximum product integrity, extended shelf life, and a superior shelf presence. Built upon over three decades of expertise in intelligent packaging solutions, Packmate delivers a robust, turnkey system that meets the rigorous hygiene and efficiency standards of modern high-volume production lines, effectively reducing operational waste and enhancing overall profitability.

Product Features

This advanced packaging system is meticulously designed with a core focus on speed, precision, and gentle product handling. Its architecture integrates high-performance automation with user-centric operation to deliver consistent, reliable output.

• Multi-Lane, High-Throughput Design: Engineered with multiple synchronized filling lanes (configurable from 4 to 10), this machine dramatically increases production capacity. It achieves exceptional output speeds of up to 1200 sachets per minute, making it the ideal solution for large-scale manufacturing runs without sacrificing accuracy.
• Precision Granule Filling System: Equipped with a specialized volumetric cup or auger filling mechanism calibrated explicitly for lightweight, irregular freeze-dried granules. This ensures consistent fill weight within a tight tolerance of ±1% to ±2%, minimizing product giveaway and ensuring cost-efficiency.
• Gentle Product Conveyance: The entire product handling path, from hopper to filling head, is designed to be exceptionally gentle. This prevents the breakage and dusting of fragile freeze-dried granules, preserving their original structure, texture, and premium quality in every pack.
• Hygienic & Easy-Clean Construction: All product-contact surfaces are crafted from food-grade stainless steel (SUS304/316). The machine features a smooth, crevice-free design with quick-disassembly components, enabling thorough and efficient cleaning to comply with the most stringent global food safety and hygiene standards.
• Intelligent Control System: Centered on a user-friendly PLC and a vibrant HMI touchscreen interface. The system allows for effortless recipe management, real-time monitoring of production speed, count, and diagnostics, facilitating rapid changeovers and minimizing downtime for maximum operational efficiency.
• Versatile Packaging Flexibility: Capable of forming, filling, and sealing a wide range of sachet styles (3-side or 4-side sealed) from various laminate materials. It is perfectly compatible with high-barrier films that are essential for locking in the freshness, aroma, and nutritional value of freeze-dried products.

Technical Specifications

The following table details the core technical parameters of the High-Speed Multi-Lane Sachet Filling Machine for Freeze-Dried Granules.

Application Fields

This versatile and high-performance sachet filling machine is ideally suited for a broad spectrum of industries that require precision packaging of dry, granular products. Its gentle handling and high-speed efficiency make it particularly valuable for sectors where product integrity and presentation are paramount.

• Freeze-Dried Food Industry: The primary application for packaging delicate freeze-dried granules such as chicken, beef, fruits (berries, mango, banana), vegetables, herbs, instant soups, and full meal components.
• Instant Beverage & Dairy: Perfect for packaging granular instant coffee, tea mixes, milk powder, sugar, creamer, and cocoa mixes into single-serve sachets.
• Nutritional Supplements & Pharmaceuticals: Suitable for packaging granular protein powders, vitamin mixes, electrolyte supplements, and certain pharmaceutical granules that require accurate dosing and contamination-free packaging.
• Seasoning & Culinary Products: Ideal for packaging bouillon granules, powdered soup bases, spice blends, and instant gravy or sauce mixes.
• Specialty Chemicals & Agrochemicals: Can be adapted for packaging granular reagents, water-treatment chemicals, and seeds or fertilizers in protective sachets.