Automated Granule Packaging Line for Sachets and Stick Packs

Automated Granule Packaging Line for Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. presents its premier Automated Granule Packaging Line, a complete turnkey system engineered for the high-speed, precision packaging of granular products into single-serve sachets and stick packs. This fully integrated line is the culmination of over three decades of specialized engineering in the packaging machinery sector. Designed to meet the stringent demands of the pharmaceutical, nutraceutical, and food industries, it automates the entire process from product feeding to final cartoning. The system is built to handle sensitive materials like herbal granules, tea powders, instant drink mixes, and dietary supplements with exceptional care, ensuring product integrity, extended shelf life, and maximum production efficiency for manufacturers aiming to scale their operations and enhance profitability.

Product Features

This advanced packaging line integrates multiple high-performance modules into a seamless, synchronized system. Its robust design focuses on precision, speed, and user-friendly operation to deliver a superior return on investment.

• Ultra-High-Speed Operation: The line features a multi-lane feeding and forming system capable of producing a high volume of sachets or stick packs per minute, significantly boosting output for large-scale production runs.
• Precision Dosing & Weight Control: Equipped with highly accurate multi-head weighers or auger filler systems, it guarantees consistent fill weight for each unit, minimizing product giveaway and ensuring compliance with strict regulatory standards.
• Superior Sealing Integrity: Utilizes advanced heat sealing technology with precise temperature and pressure control to create strong, airtight seals. This is critical for preserving the potency, aroma, and shelf life of sensitive herbal granules by protecting them from moisture and contamination.
• Flexible Packaging Format: The line is easily configurable to produce both stand-up sachets and sleek stick packs from a wide range of laminates, including aluminum foil and high-barrier plastics, offering branding flexibility and excellent product protection.
• Intelligent Control System: Centered around a user-friendly PLC-based HMI (Human-Machine Interface), the system allows for easy recipe management, real-time production monitoring, and quick changeovers between different product formats and packaging sizes.
• Integrated Quality Assurance: Includes in-line checkweighers and metal detectors to automatically reject any under/overweight packs or packs containing foreign particles, ensuring only perfect products proceed to the final cartoning stage.
• Hygienic & Easy-Clean Design: Constructed with food and pharmaceutical-grade stainless steel (e.g., SS304) on all product contact surfaces. The design emphasizes smooth surfaces and easy access for thorough cleaning and maintenance, adhering to GMP guidelines.
• Complete Turnkey Solution: Packmate delivers the entire line—from granule feeding and packaging to cartoning—as a fully integrated system, ensuring compatibility, single-source responsibility, and a faster time-to-market for your production.

Technical Specifications

Product Application Fields

The Automated Granule Packaging Line is uniquely suited for industries that demand precision, hygiene, and high-volume output for granular products. Its primary application is in the pharmaceutical and nutraceutical sectors for packaging herbal medicine granules, effervescent powders, instant tea mixes, and dietary supplements into convenient, dosage-accurate sachets. In the food and beverage industry, it is ideal for packaging instant coffee, sugar, sweeteners, soup mixes, and seasoning granules. The line also serves the agrochemical and detergent industries for packaging fertilizers, pesticides in small doses, and single-use detergent pods. Its flexible design and strict adherence to hygiene protocols make it a versatile and reliable core asset for any modern production facility looking to automate its granular product packaging.