Automated Packaging System for Freeze Dried Granules and Powdered Seafood

Automated Packaging System for Freeze Dried Granules and Powdered Seafood

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Automated Packaging System, engineered specifically for the precise, hygienic, and high-speed packaging of freeze-dried seafood in granular and powdered forms. As a leading manufacturer with over two decades of experience in intelligent, turnkey packaging solutions, Packmate leverages extensive expertise to deliver a system that meets the highest global standards of efficiency and product integrity. This robust machine is designed to address the unique challenges of preserving freeze-dried seafood, ensuring long shelf life, superior freshness, and optimal retention of nutrients and flavor. It is the definitive solution for producers aiming to enhance product quality and presentation for competitive markets worldwide.

Key Product Features

The Automated Packaging System integrates advanced technology with durable, hygienic construction to offer unparalleled performance in demanding production environments. Its design focuses on precision, adaptability, and fully automated operation.

• Precision Multi-Lane Weighing & Filling: Equipped with high-accuracy multi-head weighers for granules and auger fillers for powders, the system ensures consistent dosing, minimizes product giveaway, and maximizes cost-efficiency.
• Advanced Nitrogen Flushing System: An integrated nitrogen gas flushing system actively removes oxygen from the package before sealing. This critical feature prevents oxidation, preserves the delicate texture and nutritional value, and significantly extends product shelf life.
• Versatile Packaging Formats: The machine efficiently produces a wide range of packaging styles, including stand-up pouches, flat pouches, and sachets. Options for zippers, tear notches, and high-quality graphic printing are available to enhance shelf appeal and brand value.
• Intelligent PLC Control System: A user-friendly PLC with a touchscreen interface allows for easy operation, recipe storage, and real-time monitoring of production speed, bag counts, and system diagnostics, ensuring smooth operation and quick changeovers.
• Hygienic & Corrosion-Resistant Construction: Built with food-grade stainless steel (SS304/SS316) on all product contact surfaces, the machine meets stringent international hygiene standards, is easy to clean, and resists corrosion from seafood salts and moisture.
• High-Speed Fully Automated Operation: The entire process—from film unwinding and bag forming to precise filling, airtight sealing, and cutting—is fully automated. This delivers high output rates to meet large-volume production demands with minimal manual intervention and reliable, contamination-free packaging.

Technical Specifications

Product Application Fields

This automated packaging system is ideally suited for a wide spectrum of businesses within the food processing industry that require reliable, high-quality packaging for sensitive dry products. Its primary application is in the freeze-dried seafood sector, including the packaging of shrimp, fish, scallops, crab, and lobster in both granule and powder forms. Beyond this core market, the system’s precision and versatility make it an excellent choice for packaging other high-value, hygroscopic, or oxygen-sensitive products such as premium instant soups, bouillon powders, nutritional supplement powders, powdered dairy products, tea granules, and premium spices. It is designed to serve large-scale manufacturers, contract packagers, and brand owners who prioritize product freshness, extended shelf life, packaging appeal, and automated production efficiency.