Automated Sachet and Stick Pack Filling Lines for Juice Concentrates

Automated Sachet and Stick Pack Filling Lines for Juice Concentrates

Packmate (GuangDong) Co., Ltd. presents its advanced Automated Juice Concentrate Packaging Lines, engineered for the high-speed, precision filling of sachets and stick packs. With over three decades of expertise in intelligent packaging solutions, we deliver turnkey systems designed to meet the rigorous demands of the food and beverage industry. These fully automated lines are specifically built to handle viscous, abrasive, and sensitive products like juice concentrates, syrups, and purees, ensuring impeccable product integrity from filling through sealing. By minimizing manual intervention, our systems drastically enhance operational efficiency, reduce product waste, and deliver consistent, high-quality packaging output for manufacturers aiming to scale production or enter new markets.

Product Features

Our packaging lines integrate cutting-edge technology with robust engineering to deliver unparalleled performance, focusing on operational excellence and adaptability.

• High-Speed Multi-Lane Filling: Engineered for maximum throughput with multiple synchronized filling lanes, capable of producing thousands of sachets or stick packs per hour to significantly boost production capacity.
• Precision Volumetric or Weight-Based Filling: Equipped with advanced servo-driven pumps and precision weighing systems to ensure exact fill volumes or weights for every unit, guaranteeing product consistency and regulatory compliance.
• Excellent Seal Integrity & Leak Prevention: Utilizes precision heat sealing technology with consistent temperature control to create strong, hermetic seals on laminated films, essential for preserving freshness and preventing leakage.
• User-Friendly PLC Touchscreen Control: The entire line is managed through an intuitive programmable logic controller (PLC) interface for easy recipe changes, real-time monitoring, and quick troubleshooting.
• Hygienic & Easy-Clean Design (CIP/SIP Options): Constructed with food-grade stainless steel (SS304/SS316) featuring smooth, crevice-free surfaces. Optional Clean-in-Place (CIP) and Sterilize-in-Place (SIP) systems are available for stringent hygiene.
• Flexible Material Handling: Compatible with a wide range of roll-fed packaging materials, including multi-layer laminates and aluminum foil composites, to provide optimal barrier properties against oxygen, moisture, and light for extended shelf life.
• Integrated Quality Inspection: Optional vision inspection systems and metal detectors can be integrated to check for seal defects, fill levels, and foreign contaminants, ensuring only perfect packages proceed.

Technical Specifications

The following table outlines the standard specifications for our automated juice concentrate packaging lines.

Application Areas

Our automated filling lines are ideally suited for a wide range of applications within the food, beverage, and related industries that require precise, hygienic, and efficient packaging of liquid and semi-liquid concentrates.

• Juice & Fruit Concentrate Packaging: For orange, apple, berry, and tropical fruit concentrates, syrups, and purees.
• Food Ingredient & Flavoring Packaging: For liquid flavors, extracts, food colorings, vinegar, sauces, and edible oils.
• Nutritional & Functional Beverage Packaging: For energy shot concentrates, vitamin mixes, electrolyte powders in liquid form, and protein syrup supplements.
• Dairy & Non-Dairy Concentrate Packaging: For condensed milk, creamer bases, yogurt culture starters, and plant-based milk concentrates.
• Pharmaceutical & Healthcare Syrups: For cough syrups, herbal extracts, and nutritional supplement liquids in unit-dose stick packs.