Automated Tube Filling and Sealing System for Cream Sachet Packaging

Automated Tube Filling and Sealing System for Cream Sachet Packaging

Packmate (GuangDong) Co., Ltd., a leader in intelligent packaging with over three decades of expertise, introduces its advanced Automated Tube Filling and Sealing System. This precision-engineered machine is specifically designed for the high-volume packaging of creams, serums, and other viscous cosmetic products into pre-made sachets. It automates the entire process of tube feeding, accurate filling, and hermetic sealing, transforming production lines for skincare manufacturers. By integrating this system, brands can achieve unparalleled consistency, enhance product integrity, and significantly boost output. It represents our commitment to delivering robust, turnkey automation solutions that meet the stringent demands of modern, hygiene-sensitive production environments.

Product Features

Our system combines robust engineering with intelligent automation to provide a reliable and efficient core for your sachet packaging operations.

• End-to-End Automation: The process is fully automated, from tube feeding and precise volumetric filling to final heat sealing and product ejection. This minimizes manual intervention, reduces labor costs, and ensures consistent, high-speed production.
• Servo-Driven Precision Filling: Equipped with an advanced servo-controlled pump, the system guarantees highly accurate and repeatable dosing for volumes from 1ml to 50ml. This eliminates product giveaway, ensures portion control, and minimizes costly waste of premium formulations.
• Advanced Heat Sealing Technology: A robust thermal sealing mechanism creates strong, airtight, and tamper-evident seals on laminated film sachets. This critical feature preserves the efficacy, freshness, and shelf life of sensitive anti-wrinkle creams and active serums.
• Gentle Product Handling: The filling nozzle and conveyor system are engineered to handle viscous products with care, preventing shear stress, aeration, or separation that could compromise the texture and quality of the cream.
• Intuitive Touch-Screen Control: A user-friendly Human-Machine Interface (HMI) allows for easy setup, storage of multiple product recipes, real-time monitoring of production metrics, and swift changeovers between different batch runs.
• Hygienic & Durable Construction: Built with high-grade stainless steel at all product contact points, the machine is designed for easy cleaning and maintenance. It complies with Good Manufacturing Practice (GMP) standards, ensuring suitability for hygienic production areas.
• Modular & Flexible Integration: Designed as a modular unit, it functions perfectly as a standalone system or integrates seamlessly with upstream sachet form-fill-seal machines and downstream cartoning equipment to create a complete, end-to-end automated packaging line.

Technical Specifications

Product Application Fields

This automated system is the ideal packaging solution for a wide range of industries where precision, hygiene, and product protection are paramount.

• Cosmetics & Skincare: Perfect for packaging premium anti-aging creams, facial serums, day/night creams, eye creams, and specialty ointments into single-use or multi-dose sachets.
• Pharmaceutical & Topical OTC: Suitable for unit-dose packaging of medicated creams, analgesic gels, hydrocortisone creams, and other topical pharmaceutical products requiring accurate dosing and airtight seals.
• Personal Care & Hygiene: Ideal for lotions, hair treatments, depilatory creams, and other high-viscosity personal care products destined for sample, travel-size, or retail sachet packaging.
• Nutraceuticals & Functional Creams: Applicable for packaging cosmeceutical blends, arnica gels, and other nutraceutical creams where preserving active ingredients is critical.