Automated Multi-Lane Packaging System for Granules in Sachet and Stick Pack Formats

Automated multi-lane system for high-speed granule packaging into sachets and stick packs. Delivers precision, efficiency, and robust durability for seamless, high-volume production lines.

Product Details

Automated Multi-Lane Packaging System for Granules in Sachet and Stick Pack Formats

Packmate (GuangDong) Co., Ltd. presents its flagship Automated Multi-Lane Packaging System, a pinnacle of engineering designed for the high-volume, precision packaging of granular products. This integrated production line embodies over three decades of specialized expertise in intelligent packaging solutions for the food, agricultural, and health product industries. As a complete turnkey system, it seamlessly orchestrates the entire packaging process—from precise weighing and filling to forming and hermetic sealing—for both sachet and stick pack formats. Engineered for demanding production environments, this system guarantees consistent portion control, optimal product freshness, and robust packaging integrity, thereby maximizing output and operational efficiency while minimizing waste and downtime.

Key Product Features

The core of this packaging system lies in its intelligent automation and precision engineering, delivering unmatched performance, flexibility, and reliability on your production floor.

  • High-Speed Multi-Lane Configuration: The system operates with multiple parallel lanes, enabling the simultaneous production of numerous sachets or stick packs. This design dramatically increases output compared to traditional single-lane machines, optimizing your production capacity and throughput efficiency.
  • Precision Gravimetric & Volumetric Filling: Equipped with advanced, high-accuracy weighing or volumetric dosing systems, the machine ensures exact portion control for every single pack. This eliminates product giveaway, ensures compliance with strict trade metrology regulations, and guarantees consistent weight across all units.
  • Advanced Sealing & Film Handling: Utilizing premium servo-driven mechanisms and precision temperature-controlled sealing jaws, the system creates strong, hermetic seals on a wide range of packaging films, including laminates and metallized materials. This critical technology preserves product freshness, prevents contamination, and significantly extends shelf life.
  • Intuitive PLC Touchscreen Control: A centralized, user-friendly Human-Machine Interface (HMI) allows operators to easily set parameters, monitor real-time production data, adjust machine speeds, and access diagnostic functions. This simplifies operation, reduces training time, and enhances overall line management.
  • Rapid Changeover for Maximum Flexibility: Engineered for versatile production, the system allows for quick and tool-less changeovers between different pack sizes, formats (sachet or stick pack), and packaging materials. This minimizes downtime and facilitates efficient production of small, customized batches.
  • Hygienic & Durable Construction: All critical components in contact with the product are constructed from food-grade 304 or 316 stainless steel. This ensures superior hygiene, exceptional durability, corrosion resistance, and full compliance with international food safety standards such as FDA and CE.
  • Integrated Quality Assurance Systems: The line incorporates real-time monitoring systems to check for seal integrity, fill weight accuracy, and overall pack quality. This proactive approach minimizes waste and ensures that only perfectly sealed and filled packages proceed to the next stage.

Technical Specifications

Parameter Specification
Machine Model PMLS Series
Packaging Format Sachet, Stick Pack
Number of Lanes Up to 16 lanes (configurable)
Packaging Speed Up to 1200 packs per minute (total, dependent on configuration)
Filling System Multi-head weigher or Volumetric Cup Filler
Filling Accuracy ± 0.5 – 1% (gravimetric); ± 1 – 2% (volumetric)
Bag Size Range (L x W) Stick Pack: (30-150)mm x (20-80)mm; Sachet: (50-200)mm x (40-150)mm
Film Roll Maximum Width Up to 420mm
Sealing Type Servo-driven, 4-side sealing (sachet), longitudinal & end seal (stick pack)
Power Supply 380V / 50Hz / 3Phase (or as per local requirements)
Main Material Food-Grade 304/316 Stainless Steel & Anodized Aluminum
Control System Industrial PLC with Color Touchscreen HMI
Air Pressure Requirement 0.6 – 0.8 MPa
Machine Dimensions (LxWxH) Approx. 4500 x 1800 x 2200 mm (varies by configuration)

Application Fields

This versatile Automated Multi-Lane Packaging System is engineered to meet the diverse needs of industries requiring precise, hygienic, and high-speed packaging of free-flowing granular products.

  • Food & Beverage Industry: Ideal for packaging instant soup mixes, drink powders (coffee, tea, cocoa), seasoning granules, sugar, salt, spices, instant noodles seasoning, and grain-based products.
  • Agricultural & Seed Sector: Perfect for portioning and packaging seeds, fertilizers, plant nutrients, and granular animal feed additives with high accuracy.
  • Pharmaceutical & Healthcare: Suitable for packaging granular medicinal powders, effervescent granules, herbal medicine granules, and dietary supplements in unit-dose sachets or stick packs.
  • Chemical & Industrial Products: Effectively packages detergents, cleaning agents, water treatment chemicals, and other industrial granules that require sealed, moisture-proof packaging.

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