Automated Filling and Sealing System for Liquid Soap Sachets and Stick Packs

Automated Filling and Sealing System for Liquid Soap Sachets and Stick Packs

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Automated Filling and Sealing System, engineered for the high-volume, high-precision packaging of liquid soap, sanitizers, and similar viscous products into single-use sachets and stick packs. This system embodies over three decades of expertise in intelligent packaging solutions, designed to seamlessly integrate into modern production lines. It is the definitive solution for manufacturers aiming to boost productivity, ensure hygienic packaging, and maximize operational efficiency with consistent, reliable performance.

Product Features

This automated system integrates advanced technologies to deliver unparalleled efficiency, precision, and flexibility in liquid packaging operations.

• High-Speed Precision Filling: A servo-driven volumetric piston filling system guarantees extremely accurate fill volumes for every unit, from 1ml to 50ml, ensuring consistent portion control and minimizing product waste.
• Dual-Format Versatility: Engineered to handle both sachet (pouch) and stick pack formats with quick changeover capabilities, providing exceptional flexibility for diverse product lines and market demands.
• Advanced, Airtight Sealing: Features a robust, temperature-controlled sealing mechanism that creates strong, leak-proof seals on laminated films, ensuring product integrity, preventing contamination, and extending shelf life.
• Intelligent Control & Monitoring: Equipped with a user-friendly PLC-based color touchscreen HMI for intuitive operation, recipe management, and real-time monitoring of production speed, output, and system diagnostics.
• Hygienic & Durable Construction: Built with food-grade stainless steel (304/316) contact parts and a smooth, crevice-free design that meets stringent hygiene standards and allows for quick, thorough cleaning and maintenance.
• Multi-Lane High Output: Available in configurations with multiple lanes (e.g., 4, 6, 8) to dramatically increase production capacity, making it ideal for meeting large-scale manufacturing demands.
• Comprehensive Safety Integration: Includes full safety guards, emergency stop buttons, and automated fault detection systems to ensure a secure operating environment for both personnel and equipment.

Technical Specifications

Product Application Fields

This automated system is designed for versatility and excels across industries requiring precise, hygienic, and efficient liquid packaging.

• Personal Care & Hygiene: Ideal for packaging liquid hand soap, body wash, shampoo, conditioner, and hand sanitizer into convenient single-use sachets or stick packs for hotels, airlines, and retail.
• Household & Institutional Cleaning: Perfect for portion-controlled packaging of liquid detergents, surface cleaners, dish soap, and fabric softeners for commercial and industrial use.
• Food & Beverage: Suitable for packaging liquid condiments (sauces, dressings, syrups), edible oils, and beverage concentrates into small, sealed portions.
• Pharmaceutical & Healthcare: Applicable for packaging sterile solutions, disinfectants, medicated washes, and single-dose liquid pharmaceuticals where accuracy and contamination prevention are critical.
• Chemical & Industrial: Used for packaging lubricants, adhesives, reagents, and other industrial liquids into protective, leak-proof packets.