Automated Granule and Powder Counting and Packaging Line Systems

Automated Granule and Powder Counting and Packaging Line Systems

Packmate (GuangDong) Co., Ltd. introduces its advanced Automated Granule and Powder Counting and Packaging Line Systems, engineered for ultimate precision and efficiency in handling fine particulate materials. As a leader with over three decades of expertise in intelligent packaging solutions, we deliver fully integrated, turnkey systems that transform bulk granules and powders into accurately counted and sealed retail-ready packages. These automated lines are designed to eliminate manual counting errors, drastically reduce product giveaway, and significantly boost overall production throughput. By integrating state-of-the-art counting, weighing, and packaging technologies into a seamless workflow, our systems ensure every sachet, stick pack, or pouch meets exact weight and count specifications, supporting stringent quality control and regulatory compliance for industries where accuracy is non-negotiable.

Product Features

Our Automated Granule and Powder Counting and Packaging Line Systems are built on a foundation of innovation, durability, and user-centric design, offering a robust solution for modern manufacturing challenges.

• High-Speed Precision Counting & Weighing: Utilizes advanced multi-head weighers, high-resolution optical counters, or precision vibratory cup fillers to achieve counting speeds of thousands of units per minute with accuracy rates consistently exceeding 99.5%, ensuring perfect fill weight and count consistency in every package.
• End-to-End Turnkey Automation: Provides a fully synchronized solution from bulk material feeding and precise portioning to bag forming, filling, sealing, coding, and final cartoning. This integrated approach minimizes manual intervention, reduces downtime, and streamlines the entire packaging operation.
• Exceptional Format Flexibility: Easily configurable to produce a wide array of packaging formats, including small stick packs, sachets, pouches, and blister cards. Quick-changeover capabilities allow for efficient switching between different products, batch sizes, and packaging styles.
• Intelligent Control & Data Management: Features a centralized PLC-based HMI (Human-Machine Interface) for intuitive operation, real-time monitoring of production KPIs (OEE, speed, accuracy), and comprehensive data logging for full traceability, production analysis, and quality assurance.
• Hygienic, Contamination-Free Design: Constructed with food-grade and pharmaceutical-grade stainless steel on all product contact surfaces. Options for enclosed systems and CIP (Clean-in-Place) functionality are available to maintain the highest hygiene standards for sensitive products like pharmaceuticals, nutraceuticals, and food additives.
• Robust, Low-Maintenance Construction: Engineered with premium industrial components and a heavy-duty frame, ensuring long-term reliability, reduced wear, and minimal maintenance requirements, even in demanding 24/7 high-volume production environments.

Technical Specifications

Product Application Fields

Packmate’s Automated Counting and Packaging Lines are versatile solutions critical for industries requiring high accuracy in dosing and packaging small-unit particulate products.

• Pharmaceutical & Nutraceutical: Ideal for packaging precise doses of powder supplements, granulated active pharmaceutical ingredients (APIs), effervescent granules, and micro-tablets into single-dose sachets or stick packs.
• Food & Beverage: Perfect for portioning instant drink mixes, soup bases, spices, sugar, sweeteners, coffee granules, and baking powder into retail sachets or recipe-sized packets.
• Agrochemical & Chemical: Used for accurate counting and packaging of seeds, fertilizer granules, pesticides, and water-treatment powders into sealed, user-safe packets.
• Fast-Moving Consumer Goods (FMCG): Suitable for single-serving condiments (ketchup, sugar), instant sauce mixes, and detergent powders, ensuring consistent product delivery and enhanced shelf appeal.
• Electronics & Hardware: Applicable for counting and packaging small hardware items like screws, nuts, beads, or electronic components where precise quantity is crucial.