Automated Multi-Lane Cartoning Systems for Granule and Powder Stick Pack Production

Automate granule and powder stick pack production with our multi-lane cartoning systems. Designed for precision and high throughput, they enhance packaging integrity, lower operational costs, and boost overall efficiency for superior performance.

Product Details

Automated Multi-Lane Cartoning Systems for Granule and Powder Stick Pack Production

Packmate (GuangDong) Co., Ltd. introduces its advanced Automated Multi-Lane Cartoning Systems, the definitive solution for high-volume stick pack production. Engineered with over three decades of expertise, these complete lines seamlessly integrate multi-lane stick pack forming, precision filling, and sealing with high-speed automated cartoning into a single, synchronized turnkey system. Designed specifically for granules and powders, this technology eliminates production bottlenecks, maximizes throughput, and guarantees consistent, high-integrity packaging. By automating the entire process from primary pouch to finished carton, Packmate’s systems deliver unparalleled operational efficiency, drastically reduce labor costs, and minimize product waste, providing a critical competitive edge for producers in the food, pharmaceutical, and nutritional industries.

Product Features

The superiority of Packmate’s Automated Multi-Lane Cartoning Systems is built on innovative engineering and robust design, crafted to exceed industry standards for performance and reliability.

  • Ultra-High Speed & Multi-Lane Efficiency: Engineered for maximum output, these systems utilize advanced multi-lane configurations for the simultaneous production of multiple stick packs. This parallel processing capability dramatically increases overall line speed, enabling outputs that meet the most demanding production targets for bulk granule and powder packaging.
  • Fully Integrated Turnkey Solution: We provide a complete, ready-to-operate system. The line perfectly synchronizes the stick pack machine with the automatic cartoner and can integrate optional downstream equipment like case packers. This holistic integration guarantees smooth material flow, eliminates manual handling between stages, and ensures optimal line balance from start to finish.
  • Precision Dosing & Superior Seal Integrity: Equipped with high-accuracy auger filler systems, the line ensures consistent and precise dosing of both free-flowing granules and challenging fine powders. Coupled with advanced thermal sealing technology, it creates strong, hermetic seals on every stick pack, providing an excellent barrier against moisture and oxygen to extend product shelf life.
  • Intelligent PLC Control & User-Friendly HMI: The entire line is governed by a sophisticated Programmable Logic Controller (PLC) and features an intuitive touch-screen Human-Machine Interface (HMI). This allows for centralized monitoring, easy parameter adjustments, recipe storage, and real-time diagnostics, simplifying operation and minimizing downtime for changeovers.
  • Robust Construction & Hygienic Design: Built with high-grade stainless steel and durable components, the machinery ensures long-term reliability in demanding production environments. The design emphasizes easy cleaning and maintenance, meeting stringent hygiene standards required for food and pharmaceutical applications.

Technical Specifications

Parameter Specification
Machine Type Automated Multi-Lane Stick Pack Form-Fill-Seal with Integrated Cartoner
Production Speed (Stick Packs) Up to 1200 packs per minute (depending on lane configuration & product)
Number of Lanes Configurable from 4 to 16 lanes (standard)
Suitable Products Granules (e.g., instant coffee, sugar, spices), Fine Powders (e.g., milk powder, protein, pharmaceutical powders)
Filling System High-Precision Servo Auger Fillers
Filling Range 0.5g – 50g per stick pack (customizable)
Packaging Material Laminated films (e.g., PET/AL/PE, PET/PE, OPP/CPP)
Sealing Type Advanced Continuous Thermal Sealing
Cartoning Speed Synchronized with FFS output; typically 80-200 cartons per minute
Control System Industrial PLC with Color Touch Screen HMI
Power Supply 380V / 50Hz / 3 Phase (or as per local requirements)
Machine Dimensions (LxWxH) Approx. 12m x 3m x 2.2m (varies with configuration)
Construction Material Contact parts: 304/316 Stainless Steel; Frame: Powder-coated carbon steel

Product Application Fields

Packmate’s Automated Multi-Lane Cartoning Systems are versatile solutions engineered for precision and efficiency across critical industries. Their primary application is in the Food & Beverage sector, where they excel at packaging instant drink mixes, sugar, coffee, tea, spices, seasoning powders, and nutritional supplements into convenient stick packs. In the Pharmaceutical and Healthcare industries, these systems provide the necessary accuracy and hygienic design for packaging powdered medicines, electrolytes, effervescent powders, and dietary supplements with guaranteed dose consistency and seal integrity. Furthermore, they are ideal for Chemical and Agrochemical products, such as detergent powders, water treatment chemicals, and pesticide granules, ensuring safe, sealed, and portion-controlled packaging. This technology is the backbone for any producer requiring high-speed, reliable, and automated end-to-end packaging for granular and powdered goods.

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