PackMate Premade Bag Automatic Packaging System
The PackMate Premade Bag Automatic Packaging System represents a state-of-the-art integration of an 8-station rotary bagging machine with a precision high-speed weighing unit. This synergistic solution is engineered to deliver unparalleled stability, accuracy, and operational efficiency for a diverse spectrum of products. Specifically designed to handle paper and plastic premade bags, the system accommodates a variety of popular pouch styles—including flat bags, stand-up pouches, zipper bags, and M-type bags. By facilitating seamless automation, it empowers manufacturers to achieve superior sealing consistency, significantly reduce labor dependency, and enhance overall production line reliability. Its compact design and robust control architecture make it perfectly suited for demanding, continuous industrial operations and adaptable to evolving flexible production needs.
Core Product Advantages
The PackMate system is distinguished by several key features that set it apart in the competitive packaging machinery landscape.
Versatile Bag Compatibility and Format Flexibility
Engineered for optimal performance with premade bags measuring up to 40 cm in length and 26 cm in width, the system demonstrates exceptional adaptability. It seamlessly supports mainstream pouch formats such as flat bags, stand-up pouches, zipper bags, and M-type bags. This inherent flexibility allows for rapid changeovers between different packaging styles, minimizing downtime while ensuring consistently stable and high-performance operation across various bag types.
High-Efficiency Production Output
Designed for high-throughput environments, the machine achieves maximum speeds of up to 120 bags per minute (WPM), with actual performance finely tuned based on product characteristics, bag type, and filling volume. The efficient 8-station rotary workflow orchestrates a smooth, continuous process encompassing bag feeding, precise opening, accurate filling, and reliable sealing. This streamlined operation translates to smoother production flows and significantly enhanced overall line productivity.
Precision Weighing and Consistent Filling
At the heart of the system lies a highly accurate weighing unit capable of handling a broad dosing range from 10 grams to 1500 grams, with precision levels between ±0.1g and ±1.5g. This advanced weighing technology ensures exceptional product weight consistency, effectively minimizes product giveaway, and provides dependable repeatability. It reliably supports both small and large pack sizes, making it a versatile solution for diverse packaging requirements.
Robust Control and Premium Component Reliability
Built for durability and ease of maintenance, the PackMate system incorporates premium-grade electrical and pneumatic components from globally recognized brands. The control framework features Omron relay and safety systems, Schneider control buttons and indicators, and Chint circuit breakers. Operation is managed by a proven PLC and HMI configuration. Furthermore, servo-driven motion control and high-quality pneumatic parts from trusted suppliers like AirTac ensure outstanding operational stability and longevity, even during extended production cycles.
Extensive Material Adaptability
The machine is compatible with a wide array of materials commonly used in modern flexible packaging. This includes single-layer PE, PE composite films, paper-based films, and various other composite materials. This material versatility enables manufacturers to expand their SKU coverage effortlessly, meeting diverse market demands for different shelf-life, barrier properties, and aesthetic presentations without requiring significant machine modifications.
Technical Specifications
| System Type | Premade Bag Rotary Packaging Machine with Integrated Weighing System |
| Number of Workstations | 8 Stations |
| Supported Bag Types | Flat Bag, Stand-up Pouch, Zipper Bag, M-Type Bag, etc. |
| Premade Bag Size Limit | Length ≤ 40 cm; Width ≤ 26 cm |
| Compatible Film/Bag Materials | Single PE, PE Composite Film, Paper Film, Various Composite Films |
| Power Supply (Packaging Machine) | 380 V, 3 Phase |
| Total Power Consumption (Packaging Machine) | 8 kW |
| Air Consumption Requirements | Pressure: 5–7 kg/cm²; Flow: 0.4 m³/min |
| Machine Weight (Packaging Machine) | Approximately 580 kg |
| Machine Dimensions (L × W × H) | 185 cm × 125 cm × 152 cm |
| Weighing Range | 10 g – 1500 g |
| Weighing Accuracy | ±0.1 g – ±1.5 g (dependent on product and weight) |
| Maximum Operational Speed | Up to 120 Bags/Minute (WPM) |
| Bucket Capacity | 1600 ml |
| Human-Machine Interface (HMI) Option | 7-inch or 10-inch Touch Screen |
| Power Supply (Weighing Unit) | AC 220 V ±10%, 50/60 Hz |
| Power Consumption (Weighing Unit) | 1.5 kW |
| Drive System (Weighing Unit) | Precision Step Motor |
| Key Component Brands (Representative) |
Relay System & Safety Door: Omron Control Buttons & Indicators: Schneider Circuit Breaker: Chint Temperature Controller: Yuyao Programmable Logic Controller (PLC): Qichuang Touch Screen HMI: Kunlun Tongtai Switching Power Supply: MeanWell (Taiwan) Servo Motor: Huichuan Reducer: Xinbao Pneumatic Cylinder: AirTac |
Target Application Fields
The PackMate Premade Bag Automatic Packaging System is ideally suited for automated pouch filling and sealing across a multitude of industries that demand reliable, high-quality packaging solutions. Its primary applications include the food sector—such as packaging snacks, grains, nuts, confectionery, coffee, and spices. It is equally effective in agriculture for seeds and related products, and in the daily chemicals industry for items like detergents and granular compounds. The system excels in any application where precise weighing, consistent sealing integrity, and high efficiency are critical. It is particularly adept at handling products in powder, granular, and small-piece forms and can be readily configured to accommodate different pouch structures and meet specific production throughput targets.
