High-Speed Sachet Packaging System for Precision Liquid Filling Operations

Achieve high-speed, precision liquid filling with automatic sachet packaging. This system enhances efficiency, minimizes waste, and safeguards product quality, supporting seamless and scalable production operations.

Product Details

High-Speed Sachet Packaging System for Precision Liquid Filling Operations

In today’s competitive manufacturing environment, achieving unparalleled speed without compromising on accuracy is the cornerstone of profitable liquid packaging. The High-Speed Sachet Packaging System from Packmate (GuangDong) Co., Ltd. is engineered to meet this exacting demand. This advanced system is the result of decades of specialization in intelligent packaging solutions, designed specifically for high-volume, precision liquid filling into sachets. It seamlessly integrates cutting-edge filling technology with robust packaging mechanics to deliver flawless, consistent, and efficient output. Ideal for a wide spectrum of liquid products, from low to medium viscosity, this system is built to maximize your production throughput, minimize material waste, and ensure the integrity of every single sachet, providing a scalable solution for businesses aiming to dominate their market.

Product Features

The High-Speed Sachet Packaging System combines innovative engineering with user-centric design to offer a reliable and adaptable solution for modern production lines.

  • Ultra-High-Speed Servo Filling: A fully servo-driven metering pump system guarantees exceptional filling precision at remarkable cycle speeds. This ensures each sachet receives the exact predetermined volume, eliminating giveaway and under-filling while maximizing production rates.
  • Advanced Liquid Handling Nozzles: Equipped with specialized anti-drip and anti-foaming nozzles designed for clean liquid cutoff. This technology is critical for maintaining a spotless operation, preventing product waste, and ensuring a clean sealing area for perfect sachet closure.
  • Versatile Material Compatibility & Robust Sealing: The system is compatible with a wide range of laminated roll films (e.g., PET/AL/PE, NY/PE) for optimal product protection. It features a multi-stage, temperature-controlled sealing mechanism that produces strong, hermetic, and leak-proof seals capable of withstanding logistics challenges.
  • Intelligent Touchscreen HMI Control: Centralized control is provided through a user-friendly, programmable PLC interface with a color touchscreen. Operators can easily set parameters, track real-time production data (output, efficiency), perform quick changeovers, and access diagnostic functions, significantly reducing downtime.
  • Hygienic Stainless Steel Construction: Built with food-grade 304 stainless steel in all product contact areas, the machine adheres to stringent hygiene standards. Its modular and open-frame design allows for effortless cleaning, maintenance, and compliance with industry regulations.
  • Comprehensive Integrated Safety: The system is safeguarded with full protective enclosures, emergency stop buttons, and a network of sensors that continuously monitor film tracking, seal integrity, and filling status, ensuring operator safety and preventing production faults.

Technical Specifications

Parameter Specification
Machine Model PM-LFS Series
Packaging Speed Up to 600 sachets per minute (dependent on product & sachet size)
Filling Range 1ml – 50ml (customizable ranges available)
Filling Accuracy ≤ ±1%
Sachet Size Range Length: 30-120mm; Width: 40-100mm
Film Material Laminated films such as PET/PE, PET/AL/PE, NY/PE, etc.
Film Roll Max. Outer Diameter Ø400mm
Power Supply 3PH, 380V / 50Hz (or as per local requirements)
Air Pressure Requirement 0.6-0.8 MPa
Machine Dimensions (L*W*H) Approx. 2000*1200*1800 mm
Control System PLC + Color Touchscreen HMI
Main Construction Material 304 Stainless Steel & Anodized Aluminum Alloy

Product Application Fields

This High-Speed Sachet Packaging System is engineered for versatility and excels in packaging a diverse array of liquid products across multiple industries where precision, hygiene, and efficiency are paramount.

  • Food & Beverage: Ideal for packaging sauces (ketchup, soy sauce, mayonnaise), condiments, edible oils, liquid flavors, and drink concentrates into single-serve sachets.
  • Household & Industrial Chemicals: Perfect for liquid detergents, dishwashing liquids, fabric softeners, surface cleaners, disinfectants, and lubricants.
  • Personal Care & Cosmetics: Suitable for shampoos, conditioners, liquid soaps, hand sanitizers, lotions, and serums in sample or travel-size sachets.
  • Pharmaceutical & Healthcare: Applicable for packaging antiseptic solutions, saline washes, medicated oils, and single-dose liquid supplements (where machine configuration complies with required standards).
  • Agriculture: Used for packaging liquid fertilizers, pesticides, and growth regulators in precise, sealed doses.

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