Automated Liquid Filling Line for Single-Use Shampoo Packets

Automated Liquid Filling Line for Single-Use Shampoo Packets

Packmate (GuangDong) Co., Ltd. introduces its advanced Automated Liquid Filling Line, engineered specifically for high-output production of single-use shampoo sachets and stick packs. This complete, turnkey system embodies over three decades of engineering expertise, providing a robust solution for brands requiring precise, hygienic, and efficient packaging of personal care liquids. Designed to operate seamlessly in demanding production environments, the line automates the entire process from film feeding to finished packet discharge, ensuring superior product consistency, minimizing waste, and maximizing operational uptime for a rapid return on investment.

Product Features

This automated line integrates cutting-edge technology with a user-centric design to deliver unparalleled performance and flexibility in liquid pouch packaging.

• High-Speed Precision Filling: Equipped with servo-driven piston fillers or precision peristaltic pumps, the system guarantees accurate, drip-free liquid dispensing with tolerances as tight as ±0.5%, handling a wide spectrum of viscosities from thin serums to thick conditioners.
• Dual-Format Versatility: The line effortlessly produces both stand-up sachets and sleek stick packs from roll-fed laminated film, offering brands the flexibility to adapt packaging formats and sizes to diverse market segments and consumer preferences.
• End-to-End Automation: A fully integrated process encompasses automatic film unwinding, forming, precision filling, hermetic sealing, date/batch coding, and final cutting/counting. This minimizes manual intervention, reduces labor costs, and ensures consistent, high-quality output.
• Hygienic & Sanitary Design: Constructed with food-grade stainless steel (SUS304) for all product contact surfaces and featuring optional Clean-In-Place (CIP) systems, the line adheres to stringent hygiene standards crucial for personal care and cosmetic products.
• Intelligent Control Hub: Centralized control is achieved through a user-friendly PLC-based HMI touchscreen. It enables real-time monitoring of all production parameters, instant fault diagnosis, production data logging for full traceability, and easy recipe management for quick changeovers.
• Robust & Reliable Performance: Built with high-quality components and precision engineering, the machinery ensures exceptional durability, low maintenance requirements, and consistent, reliable operation in continuous, high-volume production settings.

Technical Specifications

Product Application Fields

This Automated Liquid Filling Line is the ideal solution for manufacturers requiring efficient and reliable single-serve liquid packaging. Its primary application is within the Personal Care & Cosmetics Industry for products such as shampoo, conditioner, hair masks, shower gel, liquid soap, hand cream, and facial serums. It is equally suitable for the Pharmaceutical & Healthcare Industry for packaging unit-dose liquids like oral solutions, antiseptics, and medicated oils. Furthermore, its precision and hygiene make it applicable for Food & Beverage sectors packaging non-carbonated liquid condiments, sauces, edible oils, and nutritional supplements into convenient single-use portions.