Automated Powder and Granule Packaging Systems for High-Speed Sachet and Stick Pack Production

Automated Powder and Granule Packaging Systems for High-Speed Sachet and Stick Pack Production

In today’s fast-paced health, nutrition, and FMCG sectors, achieving unparalleled efficiency, precision, and product integrity in packaging is critical for maintaining a competitive edge. Packmate (GuangDong) Co., Ltd., leveraging over 30 years of expertise as a premier manufacturer of intelligent packaging equipment, presents its advanced Automated Powder and Granule Packaging Systems. These state-of-the-art lines are meticulously engineered to meet the rigorous demands of high-volume production for powdered and granular products such as vitamins, supplements, instant beverages, spices, and pharmaceuticals. Our comprehensive, turnkey solutions seamlessly integrate multi-lane sachet and stick pack technologies into a cohesive production flow, delivering impeccable dosing accuracy, robust hygienic sealing, and maximum operational throughput from infeed to final packaging.

Product Features

Our automated packaging systems are built upon a foundation of robust engineering, intelligent design, and a deep understanding of production floor challenges. They are designed to deliver consistent performance, reduce total cost of ownership, and safeguard product quality.

• Multi-Lane, High-Speed Operation: Engineered for peak productivity, these systems utilize multiple synchronized lanes to dramatically increase output for both sachets and stick packs, achieving speeds of up to 1200 packs per minute without sacrificing precision or seal integrity.
• Exceptional Dosing Accuracy: Incorporates advanced auger filler technology driven by precision servo motors and integrated load cell systems. This ensures each pack receives the exact, consistent weight of product, minimizing giveaway and ensuring strict compliance with regulatory standards.
• Complete Turnkey Integration: We provide more than standalone machines. Our solutions encompass a fully integrated line including automatic bag infeeds, precision checkweighers, metal detectors, and batch coders, creating a seamless, end-to-end packaging process that optimizes workflow and minimizes manual intervention.
• Hygienic & Contamination-Free Design: Constructed with food and pharmaceutical-grade stainless steel (AISI 304/316) in all critical product contact areas. Features include easy-clean, open-frame designs, integrated dust extraction ports, and IP-rated electrical cabinets to uphold the highest levels of product purity and safety.
• User-Friendly HMI & Smart Control: A centralized, intuitive touch-screen Human-Machine Interface (HMI) allows for effortless recipe management, real-time production monitoring, predictive fault diagnostics, and comprehensive data logging for full traceability and Overall Equipment Effectiveness (OEE) optimization.
• Remarkable Material & Format Flexibility: Capable of running a vast array of laminate materials, including high-barrier metallized films, aluminum foil composites, and sustainable biodegradable options. The systems expertly produce durable 3-side seal sachets and 4-side seal stick packs that are moisture-proof, attractive, and significantly extend product shelf life.
• Robust & Low-Maintenance Engineering: Built with heavy-duty components and a simplified mechanical architecture, these systems ensure long-term reliability, minimal unplanned downtime, and a reduced total cost of ownership through ease of maintenance and service.

Technical Specifications

Product Application Fields

Our automated packaging systems are versatile solutions designed to excel across a diverse spectrum of industries where precision, hygiene, and high-speed packaging of dry ingredients are paramount.

• Pharmaceutical & Nutraceuticals: Ideal for packaging powdered vitamins, mineral supplements, electrolyte mixes, protein powders, herbal extracts, and effervescent granules in single-dose sachets or stick packs, ensuring accurate dosing and excellent barrier protection.
• Food & Beverage: Perfect for high-volume production of instant coffee, tea, sugar, creamer, soup mixes, spices, seasoning blends, and dessert powders. The systems maintain product freshness and facilitate convenient, on-the-go consumption.
• Health & Wellness: Suited for dietary supplements, meal replacement shakes, superfood powders (e.g., moringa, spirulina), and functional beverage mixes that require precise formulation and attractive, portable packaging.
• Agrochemicals & Chemicals: Capable of handling granular fertilizers, plant growth additives, water treatment powders, and industrial chemical samples in safe, sealed, and accurately measured unit doses.
• Cosmetics & Personal Care: Used for packaging bath salts, facial powder masks, hair dye granules, and other powdered cosmetic ingredients in single-use sachets that enhance user convenience and product presentation.