Automated Sachet Packaging System for Precise Powder Filling and Sealing

This automated sachet packaging system delivers precise powder filling and airtight sealing for consistent, portion-controlled packets. Engineered for high-speed operation, it enhances production efficiency and ensures product integrity with reliable, user-friendly performance.

Product Details

Automated Sachet Packaging System for Precise Powder Filling and Sealing

Packmate (GuangDong) Co., Ltd. presents its state-of-the-art Automated Sachet Packaging System, engineered for the high-speed, precise, and hygienic packaging of fine powders. As a leading manufacturer with over three decades of specialization in intelligent packaging solutions, we have designed this system to be the cornerstone of modern production lines for food, nutritional supplements, pharmaceuticals, and chemical products. This fully integrated machine transforms roll film into perfectly filled and hermetically sealed sachets with exceptional accuracy and consistency. It embodies our core commitment to innovation, reliability, and providing complete turnkey solutions that maximize operational efficiency, minimize product waste, and guarantee the highest standards of product integrity from the filling head to the final sealed pouch.

Product Features

Our Automated Sachet Packaging System incorporates advanced engineering and user-centric design to deliver robust performance in the most demanding production environments.

  • High-Precision Servo Auger Filling: The heart of the system features a servo-driven auger filling mechanism. This ensures unparalleled dosing accuracy for each sachet, critical for cost control, regulatory compliance, and maintaining consistent product quality across every single unit.
  • End-to-End Automation: The entire packaging process is fully automated. From film unwinding and forming into a tube, precise powder dosing, longitudinal and transverse sealing, to cutting and final product counting, the system operates seamlessly with minimal operator intervention, drastically reducing labor costs and human error.
  • Hygienic Design & Easy Maintenance: Constructed with food-grade 304 stainless steel at all product contact points. Its smooth, crevice-free surfaces and modular design allow for rapid disassembly, cleaning, and reassembly, ensuring effortless compliance with GMP, FDA, and other stringent hygiene standards while preventing cross-contamination.
  • Optional Nitrogen Gas Flushing System: To significantly extend product shelf life, an integrated nitrogen flushing system is available. This feature displaces oxygen inside the sachet before the final seal, effectively preventing oxidation and preserving the powder’s freshness, color, flavor, and nutritional value.
  • Intuitive Human-Machine Interface (HMI): Operation is simplified through a centralized industrial PC with a color touchscreen. The intuitive interface allows for easy parameter setup, storage of multiple product recipes, real-time monitoring of production speed and output, and access to diagnostic functions for quick troubleshooting.
  • Robust & Reliable Construction: Built on a heavy-duty frame with premium industrial components, the machine is designed for continuous, stable 24/7 operation. It promises high uptime, low maintenance requirements, and an outstanding return on investment for high-volume production.
  • Format Flexibility: The system is highly adaptable, capable of producing various sachet styles such as pillow bags and three-side seal bags. It can handle a wide range of sachet sizes to meet diverse market and product requirements.

Technical Specifications

Parameter Specification
Machine Model PM-APS-350
Packaging Speed Up to 150 sachets per minute (speed dependent on sachet size & material)
Filling Range (Powder) 1g – 100g per sachet (customizable ranges available)
Filling Accuracy ±0.5% – 1% (dependent on product characteristics)
Film Roll Maximum Width 320 mm
Sealing Type Continuous band seal / Hot knife cut seal
Power Supply 380V / 50Hz, 3 Phase (or as per local requirements)
Total Power Approx. 5.5 kW
Air Pressure Requirement 0.6 – 0.8 MPa
Machine Dimensions (LxWxH) Approx. 1800 x 1200 x 1900 mm
Machine Weight Approx. 1200 kg

Product Application Fields

This versatile Automated Sachet Packaging System is ideally suited for a wide spectrum of industries that require precise, hygienic, and efficient portion-controlled packaging of dry, free-flowing powders.

  • Food & Beverage Industry: Perfect for packaging instant drink mixes (coffee, tea, cocoa), soup bases, spices, seasoning powders, baking ingredients, powdered milk, nutritional supplements, protein powders, and dessert mixes.
  • Pharmaceutical & Healthcare: Excellently suited for precise dosing of medicinal powders, effervescent tablets in powder form, dietary supplements, herbal extracts, and electrolyte replacement powders.
  • Chemical & Industrial Products: Reliably packages detergent powders, cleaning agents, water treatment chemicals, dye powders, and various industrial compounds where accurate measurement and secure sealing are paramount.
  • Agrochemicals: Used for packaging fertilizers, pesticides, and seed coatings in small, pre-measured sachets for convenience and safety.

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