High Speed Vertical Disc Positioning Upper Lower Plane and Round Bottle Labeling Machine

High-speed vertical labeller for round bottles and flat surfaces, delivering ≥40 pcs/min with ±1 mm accuracy. Dual disc-positioning and fixed-point modes, 300 mm roll capacity, Panasonic PLC + 7″ HMI, alarms and tower light ensure stable 24/7 operation and fast changeovers.

Product Details

High-Speed Automatic Vertical Labeling Machine

Engineered for modern production lines, this automatic vertical labeling machine represents a pinnacle of precision and operational efficiency. It seamlessly integrates advanced disc positioning technology with a robust conveying system to deliver unwavering consistency in label application. Capable of handling both round bottles and a diverse range of flat upper and lower surfaces, it is built for demanding, continuous industrial use. The system prioritizes uptime with features enabling rapid changeovers, comprehensive fault monitoring, and an intuitive control interface. For manufacturers aiming to enhance packaging quality, streamline operations, and minimize production interruptions, this machine offers a reliable and high-performance labeling solution.

Product Features

Exceptional Speed and Stability
The machine’s optimized feeding, precise positioning, and smooth label dispensing mechanisms work in unison to achieve a consistent throughput of no less than 40 pieces per minute. This high-speed capability, while dependent on specific product contours and label dimensions, is engineered to support efficient, large-scale batch production without compromising on quality.

Unmatched Labeling Precision
Through its sophisticated disc positioning and controlled application process, the machine ensures exceptional labeling accuracy, achieving placement within a tolerance of ±1 mm. This high degree of repeatability is fundamental for maintaining superior aesthetic consistency across products and enhancing the integrity of downstream packaging operations.

Versatile Application Compatibility
Designed for flexibility, it supports two primary labeling modes: disc-positioning for flat upper and lower surfaces and fixed-point application for round containers. This dual functionality allows it to address a wide spectrum of common packaging formats, making it a valuable asset across industries such as daily chemicals, food and beverage, and pharmaceuticals.

Industrial-Grade Control and Monitoring
Operation is centered around a user-friendly WECON 7-inch color touchscreen interface, powered by a reliable Panasonic PLC. The system enhances line management with clear error prompts, alarms for abnormal labeling events, and a tri-color tower light for immediate visual status indication, significantly speeding up troubleshooting and ensuring smooth workflow.

Extended Production Runtime
To reduce downtime for material replenishment, the machine accommodates large label rolls with an outer diameter of up to 300 mm on a standard 76 mm inner core. This substantial capacity supports longer continuous production shifts and improves overall operational efficiency.

Robust Environmental Adaptation
Constructed for reliability in real-world factory conditions, the machine operates stably within a temperature range of 0–50°C and relative humidity of 15–85%. This robustness ensures consistent performance across diverse manufacturing environments.

Technical Specifications

Item Disc Positioning Upper & Lower Plane Labeling Round Bottle Fixed-Point Labeling
Labeling Speed ≥ 40 pcs/min (depends on product & label size) ≥ 40 pcs/min (depends on product & label size)
Labeling Accuracy ±1 mm (excluding product/label tolerance) ±1 mm (excluding product/label tolerance)
Applicable Product Size Max L 400 mm × W 200 mm × H 200 mm (customizable by sample) Diameter 20–70 mm; Height 24–50 mm
Applicable Label Size Label length 10–260 mm; Liner width 10–150 mm Label length 10–300 mm; Liner width 10–150 mm
Max Label Roll OD ≤ 300 mm; ID 76 mm OD ≤ 300 mm; ID 76 mm
Operating Temperature / Humidity 0–50°C / 15–85% RH 0–50°C / 15–85% RH
Power Supply AC 220V, 50 Hz AC 220V, 50 Hz
Machine Dimensions (L × W × H) Approx. 2200 × 1100 × 1500 mm Approx. 2100 × 1300 × 1600 mm
Machine Weight Approx. 200 kg Approx. 150 kg
Control System WECON 7″ color touchscreen + Panasonic PLC; error prompts; abnormal labeling alarm; tri-color tower light WECON 7″ color touchscreen + Panasonic PLC; error prompts; abnormal labeling alarm; tri-color tower light

Application Fields

Food & Beverage
Ideal for labeling round containers such as bottled sauces, condiments, functional beverages, and cooking oils, where precise fixed-point label placement is essential for branding and consumer appeal.

Pharmaceuticals & Healthcare
Suited for medicine bottles, supplement containers, and other regulated packaging where clear, consistent, and accurate label positioning is a critical requirement for compliance and patient safety.

Daily Chemicals & Personal Care
Excellent for high-speed labeling of shampoo bottles, skincare product containers, detergents, and household chemicals, ensuring a clean and professional presentation on shelves.

Cosmetics
Perfect for premium round bottles and cosmetic containers that demand exact label alignment to uphold brand image and enhance product aesthetics for competitive shelf appeal.

General Manufacturing & Industrial Packaging
A versatile solution for various labeling tasks on compatible containers and flat surfaces within multi-product manufacturing lines, supporting standardized product identification and traceability protocols.

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